Fills Liquids and Viscous Products Precisely

The D50 Filling Machine from Kulp Makina is a versatile pneumatic volumetric filling solution ideal for cosmetic, chemical, and pharmaceutical applications. It efficiently fills liquid and viscous products, such as essential oils, shampoos, and syrups, with a capacity of up to 1800 packages per hour. Driven by an oil-free FESTO pneumatic system, it features easy-to-adjust filling volumes with a straightforward adjustment mechanism. Its design minimizes contamination risks with high surface smoothness and argon arc welding. The machine’s stainless steel and anodized aluminum construction offer robust corrosion resistance, and it operates effectively in temperatures from +5°C to +85°C. Additionally, it includes interchangeable nozzles for various product types, an easy-to-clean design with tool-free disassembly, and an optional ex-proof system for enhanced safety. The D50 Filling Machine is suitable for bench-top operations and effortless integration into existing production lines, ensuring reliable performance and minimal maintenance.

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Fills and Dispenses Liquids and Viscous Products

The D5000 Filling Machine from Kulp Makina is a versatile solution for semi-automatic volumetric filling of liquids and viscous products. Utilizing a FESTO pneumatic system, it ensures precise control and consistency, efficiently addressing production needs across industries such as food, beverage, chemical, cosmetics, and pharmaceuticals. Boasting a capacity of 420 packages per hour, it accommodates a range of filling sizes from 500 ml to 5000 ml, with optional cylinders for more flexibility. Crafted from 316L stainless steel and adaptable for products requiring corrosion resistance, it is designed for seamless integration into existing production lines. Featuring easy-clean nozzles and a tool-free disassembly process, maintenance is simplified, minimizing downtime. The machine’s modular design supports additional customization options, including spout pouch filling mechanisms and special nozzles for different product types, ensuring optimal adaptability to diverse operational requirements.

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Fills and Packages Liquid and Viscous Products

The VD5000 Filling Machine from Kulp Makina leverages a FESTO pneumatic system to deliver precise volumetric filling for a wide range of liquid and viscous products. Ideal for cosmetic, food and beverage, chemical, and personal care industries, it excels in filling cosmetics, drinks, sauces, and more. Operating with capacities up to 420 packages per hour, the VD5000 accommodates varying volumes from 145 ml to 5000 ml using customizable nozzles and a height-adjustable platform. Constructed with 316L stainless steel, it ensures high corrosion resistance and prevents contamination. Its seamless integration into production lines is facilitated by its compact, mobile design, supported by a robust stainless steel frame. The machine accommodates CIP systems for efficient cleaning, while its energy-efficient, oil-free operation makes it a sustainable choice. Meeting industry standards, it offers a range of options including a spout pouch filling mechanism and a double-jacketed hopper for precise temperature control.

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Fills and Dispenses High Viscosity Products

The Paste Filling Machine from Kulp Makina delivers exceptional precision in handling high viscosity products like nut butters and Moroccan black soap. Utilizing a volumetric filling system with a pneumatic and electronic working principle, this machine efficiently dispenses up to 800 packages per hour with a filling accuracy of ±1%. It features a user-friendly touch screen interface and a no-container-no-fill system, ensuring streamlined operation. The equipment integrates seamlessly into processing and packaging lines with its 2-meter conveyor and adjustable side rails. Constructed with 316L stainless steel for product-contact parts, it adheres to food hygiene standards, meeting the demands of food, beverage, and cosmetics industries. Cleaning and maintenance are simplified with easy disassembly via tri-clamps, and the system operates with an agitator in the hopper for consistent product flow.

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Fills Dual Liquid Components into Various Packages

The VD50-4 FOT and VD10-4 FOT from Kulp Makina are engineered two-component volumetric filling machines designed to enhance filling precision for food and beverage applications. These machines stand out with their dual filling systems that handle a variety of liquid products, such as vinegar-oil mixes and yogurt-jam combinations, ensuring high accuracy of ±1% and a capacity of up to 4,800 packages per hour. Featuring separate product hoppers with automatic level control, these machines integrate smoothly into continuous production lines. They operate pneumatically and electronically with a 6-bar compressed air system and consume 800 liters per minute at maximum throughput. Constructed using 316L stainless steel for product-contact parts, they assure durability and compliance with food hygiene standards. Optional features include a Cleaning-In-Place (CIP) system and custom sealings for high-temperature operations, ensuring ease of maintenance and adaptability.

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Fills and Caps Liquid and Viscous Products

The 6 Heads Monoblock from Kulp Makina seamlessly integrates filling and capping functionalities within a compact design. This machine efficiently handles liquids, semi-liquids, and viscous products, making it ideal for diverse industries such as food, cosmetics, and chemicals. With a range of adjustable filling capacities from 50ml to 1000ml, it supports high throughput, processing up to 3600 packages per hour. Equipped with pneumatic and servo-motor options, it ensures precise filling accuracy, ±1%, backed by an anti-dropping system to prevent wastage. The machine is designed for easy integration into production lines with its user-friendly touch screen interface and tri-clamp connections for quick disassembly during cleaning. Materials in contact with products are crafted from 316L stainless steel, ensuring durability and compliance with food hygiene standards. Optional features, including agitators and CIP cleaning systems, offer enhanced flexibility and maintenance efficiency.

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Accurately Fills Liquids and Viscous Substances

The VD50 Filling Machine from Kulp Makina is a versatile pneumatic volumetric filler specifically designed for precision filling of both liquid and viscous products. This machine features a seamless integration into diverse production lines, accommodating applications in cosmetics, personal care, food, and dairy industries. Its capability ranges from 5 ml to 50 ml volume per package, with options for smaller filling volumes using interchangeable cylinders. Constructed with 316L stainless steel in contact areas for enhanced corrosion resistance, it ensures product purity and compliance with industry standards. The machine’s pneumatic operation, using FESTO components, eliminates electrical hazards, making it suitable for exproof environments. Designed for efficiency, it handles up to 1800 packages per hour and facilitates easy cleaning with tool-free disassembly. Customizable options such as a double jacketed hopper for temperature-sensitive products and various nozzle types support a wide range of end-products including creams, sauces, and more. The machine’s table-top variant caters to space-constrained production areas, emphasizing flexibility and adaptability in manual or semi-automatic operations.

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Accurately Meters and Blends Material Components

The ProRate PURE Feeders and ProBlend Mixers from Coperion K-Tron are engineered to deliver precise metering and blending of ingredients in plastics processing applications. This modular system is unique for its ability to seamlessly integrate up to six feeders, offering flexibility for diverse material handling needs. The ProBlend Mixer utilizes a central stand design facilitating effortless grouping of feeders, while the ProRate PURE Blender introduces gravimetric blending for enhanced accuracy. These units are ideal for applications ranging from PVC pipes and bioplastics to TPE seals and chocolate coatings. With its modular design, users can efficiently calibrate and adapt to changing production demands without disruption.

Suitable for continuous, on-machine, or central station operations, the ProRate PURE series supports high-precision blending. Equipped with interchangeable auger sizes and constructed with durable cast aluminum or stainless steel, the feeders ensure operational longevity and material compatibility. The microprocessor-based controller enhances operational automation, while optional DC motor drives reduce energy consumption. Though not CE compliant, the feeders and mixers are engineered for ease of cleaning and maintenance, featuring quick-release clamps and swing-away motor designs. Coperion K-Tron also offers customization options to tailor the system to specific industry requirements, supported by engineering expertise to ensure seamless integration into existing production lines.

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Dispenses and Feeds Pharmaceutical Ingredients Accurately

The PH-QT Series from Coperion K-Tron is designed specifically for precision feeding in pharmaceutical manufacturing. These twin screw feeders excel at handling difficult materials, such as active pharmaceutical ingredients and excipients, ensuring consistent flow and accurate dosing. Utilizing a modular design, they allow for quick type changes and easy cleaning, essential for adapting to evolving formulations. Suitable for continuous and semi-continuous operations, these feeders integrate seamlessly into various processes, including mixing, granulation, and coating, while meeting cGMP guidelines and using FDA-approved materials. The advanced digital weighing technology offers true 1:4,000,000 resolution, vital for maintaining precision in critical applications. Options for hazardous locations and full product containment make them versatile for demanding environments, and the quick-disassembly design ensures maintenance tasks are minimized without compromising hygiene.

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Fills and Caps Liquid Products Efficiently

The LA monobloc from Tecnicam is an engineered solution designed for high-precision filling and capping of liquid products, tailored for pharmaceutical and cosmetic manufacturers. Its standout feature is the volumetric filling system, utilizing up to eight dosing pumps with three micrometric adjustment eccentrics, ensuring precise measurements and consistency across all production runs. Designed for intermittent motion operations, the LA monobloc efficiently manages filling, prescrewing, and final capping, accommodating various cap types with optional screwing torque control. Engineered to meet GMP norms, its structure facilitates easy cleaning and maintenance through excellent accessibility between the transfer area and the machine bedplate.

The innovative transfer starwheel design allows rapid format changeovers and smooth laminar flow, crucial for maintaining sterility in production environments. Perfect for products like syrups, cosmetic serums, and skincare lotions, this monobloc easily integrates into existing manufacturing lines with its compact footprint and versatile automation setup. Additionally, the robust and reliable mechanical motion, driven by close-profile cams, enhances operational resilience and reduces downtime, making it a vital asset for high-throughput production cycles.

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