Roasts, Grinds, and Packages Coffee Beans Efficiently

PROBAT’s Modular Coffee Processing Plant Solution is crafted for those aiming to enhance their coffee processing capabilities with precision. This tailored system supports a seamless integration of roasting, grinding, and packaging processes within your production line. Its modular design accommodates continuous, automated operation, optimizing energy use and supporting scalable throughput, whether handling solid, granules, or powder forms of coffee. Capable of processing from modest hourly outputs to several tons, it incorporates high-efficiency drum, tangential, and centrifugal roasters, as well as roll grinders, ensuring versatile application across various coffee end-products—from roasted beans to coffee pods. The system’s PLC control offers comprehensive production data acquisition, fostering maximum operational transparency and reliability. With customizable options, including advanced environmental technologies for energy recovery and emission minimization, it also aligns with location-specific regulations, ensuring compliance and efficient operation. The solution’s engineered-to-order design is backed by robust engineering support, accommodating specific material needs and enhancing maintenance with features like CIP for effortless cleaning.

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Forms and Packs Trays at High Speed

The NCX Tray Forming Machine from Tecnicam is an automatic solution designed to enhance production efficiency for packaging and manufacturing facilities. Specializing in high-speed tray forming, this machine is perfect for producing a variety of products such as egg cartons, medical equipment trays, and bakery containers. Its robust design supports seamless integration into existing production lines, allowing for automated tray forming and packing without interruption.

The NCX operates with precision, achieving consistent throughput across multiple shifts. It is capable of handling diverse materials, ensuring durability for applications in the food, pharmaceutical, and industrial sectors. The machine is engineered for energy efficiency, with optimized motor controls that reduce consumption by 15%.

Built with stainless steel components, the NCX is suited for environments requiring strict hygiene standards. It meets relevant industry regulations and is easily cleaned through an integrated cleaning system, minimizing downtime. With PLC controls, the NCX offers remote monitoring and diagnostics, ensuring reliable operation with minimal supervision. Customization options are available to tailor the machine’s parameters to your specific production requirements, supported by Tecnicam’s engineering expertise.

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Forms, Loads, and Glues Trays and Lids

The FCE tray and lid forming machine from CAM offers a seamless solution for packaging lines in the food and confectionery industries. Designed to handle a variety of products including jars, bottles, and bags, the FCE ensures precise loading and gluing with a reliable hot-melt application system. It operates by forming a tray with high or shaped low edges, integrating seamlessly into production lines with its automatic product feeding and collation. The machine handles package sizes ranging from 100 x 25 x 100 mm to 400 x 200 x 320 mm, reaching speeds up to 20 cycles per minute. Its cantilever structure allows for easy maintenance and cleaning, while housing critical components in the rear to separate them from the working area. Customizable feeding systems accommodate products with regular or irregular shapes, providing flexibility for diverse packaging requirements.

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Loads and Packs Biscuits and Crackers Efficiently

The Clipper from Royal Houdijk is a versatile volumetric slug loader, expertly designed to manage high-speed, continuous loading and packing of biscuits and crackers. Its unique selling point is its gentle and precise handling, ensuring product integrity across a range of shapes and sizes. Integrating seamlessly into existing production lines, the Clipper is ideal for biscuit and cracker manufacturing, facilitating efficient processes from loading to packaging.

This system features a vibratory buffer that maintains a constant product supply, and a SLUGMASTER for gradual slug buildup, ensuring synchronization and precise slug count management. It supports various packaging configurations, whether in flow packs or trays, with the TRAYMASTER module orchestrating tray handling with finesse. Capable of achieving capacities of over 300 packs per minute, the Clipper excels in meeting the rigorous demands of high-output food production facilities.

Royal Houdijk offers customization options to enhance operational efficiency, with engineering support provided for tailored integration into your production environment. Whether in stainless steel or other materials suitable for food-grade environments, the Clipper stands out for its energy-efficient operation and robust construction, aligning with industry standards for quality and safety.

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High-speed automatic carton tray forming and product loading

The Tray former TRF200 from Mpac is an automated carton tray forming system for confectionaries and snacks. The system can form and erect up to 200 carton trays per minute for a single form part and has an EHEDG design in hygienic stainless steel with an open design for good visibility and accessibility. The tray former is equipped with intuitive and ergonomic controls featuring an Intelligent Machine Interface for machine status and changeover procedures. Its small footprint offers easy integration into existing production lines or as a standalone unit and it’s equipped with caster wheels for portability. Integration with the Mpac cartoning and case packing solutions will offer full packaging automation.

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Versatile erectors for consistent quality corrugated trays

Lantech tray erectors are easy to tune and convert to another formats. They are equipped with a touch screen panel displaying all possible messages and necessary settings. They have a very solid construction for a long life duration and the forming mould is equipped with pressure cylinders, to prevent ‘smearing’ of the glue.

The tray erectors grab hold of a blank with a vacuum and put in position from a horizontal magazine. A mechanic pusher brings the blank to the forming mould. During the transfer, a very accurate timing of the glue injection is achieved on the long flaps. After reaching the forming station, the blank will be stamped through the adjustable forming unit; the sides of the tray will be simultaneous pressed on 4 sides.

The tray erector can be configured for areas with high humidity and other explosive/hazardous environments.

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