Delivers high-quality homogeneous compounds

TURBULA^® from WAB-GROUP^® is a 3D shaker mixer specially designed for uniform mixing of powdery substances with varying particle sizes and specific weights. It can accommodate both wet and dry components or different wet ingredients.

The unique three-dimensional movement involving rotation, translation, and inversion is designed per the Schatz geometric theory. It sets the mixing container into a constantly changing, rhythmically pulsing motion, exposing the chemical product to dynamic and homogeneous mixing. Various configurations of the 3D shaker mixer can accommodate container volumes from 0.1-55 liters, making them well-suited for diverse industries from battery manufacturing, research and development, to chemical plants.

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Achieves perfect homogenization of APIs with three-dimensional mixing

TURBULA^®, a 3D shaker mixer from WAB-GROUP^®, is designed for uniformly mixing powdery substances with diverse particle sizes and specific weights. It excels in handling both wet and dry components, like powder inhalers or API.  Based on the Schatz geometric theory, its distinctive three-dimensional motion incorporates rotation, translation, and inversion. It facilitates a dynamic and harmonious mixing of the API with the carrier material. This constant, rhythmic pulsing motion of the shaker container ensures exposure to a vibrant, homogeneous mixing. Available in a range of configurations to accommodate container volumes spanning from 0.1 to 55 liters, the 3D shaker mixer proves its versatility across various pharma industries, R&D labs, as well as pharma production plants.

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Uniformly homogenizes bulk materials with a high-capacity

dyna-MIX^® from WAB-GROUP^® is a 3D shaker mixer designed for high-quality mixing of solids, liquids, and their combinations. It comes with tank volumes from 40-1000 liters. The mixer employs a hinged universal joint to mount the mixer container which creates controlled three-dimensional movements as a result of the two vertically superimposed rotations. These movements lead to a gentle, consistent, and reproducible mixing process.

The required motion paths are programmed into the PLC control module, which regulates the sequence of motion of the mixing bowl. The container-specific clamping device adapts to the loading and unloading of variable mixing bowl sizes.

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Intensive and homogenous mixing on microscale

The mini Cyclomix from Hosokawa Micron is a high-shear batch mixer for dry powders in a miniature scale. It is the downsized version from the Hosokawa Cyclomix, which combines different processes in one single machine for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.
Moreover, the speed of this mixer can reach up to 6,000 L /min, the maximum volume it can handle is 20-100mL, and the product batch should weigh approximately 20 g. The result of the unique composition of the mixing element is an intensive homogenous and quick mixing of the powder components.

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Experiment with cohesive powders on a lab scale

The Hosokawa Micron high shear impact mixer 1 liter is a downsized Cyclomix lab model, with a working volume of typical 0.3 – 1 liters powder content, mainly used for cohesive powders. Using frequency control, any mixing process can be imitated on this small-scale mixer: from slow speed pre-blending to high-speed coating, agglomeration, and dispersion.
It is used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion in the batch process.
Combining different processes in one single machine and is the ideal choice for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.

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Processes and Emulsifies Liquids and Slurries

The Ultra MixMaster 32 – 250 from Daniatech is an ultra-high shear mixer engineered to enhance emulsification, homogenisation, and shearing processes within industries such as dairy, food, beverages, and personal care. Operating on the rotor-stator principle, it achieves shear rates up to 120,000 s-1, suitable for both batch and continuous operations. This versatile mixer is ideal for applications ranging from chocolate milk and hummus to shampoo and insulin, facilitating droplet size reduction and slurry shearing. With a flow range of 10-50 m3/h and an outlet pressure of 2.5-7 Bar, it integrates seamlessly into production lines, whether in batch circulation loops or inline setups. The unit includes options for enhanced automation, such as frequency-controlled motors, and offers customization to meet specific process requirements. Constructed to meet rigorous industry standards, it ensures efficient energy consumption and reliable performance over varied operational conditions.

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Mixes and Homogenizes High-Viscosity Liquids and Slurries

The VacuumMaster from Daniatech is a high-shear vacuum mixer designed to tackle the challenges of processing liquids and slurries with medium to high viscosities. Equipped with a powerful bottom-mounted high-shear mixer and a top agitator, it ensures efficient homogenization and air removal. Ideal for industries ranging from dairy and food to personal care and biotech, its versatile functions are tailored for both batch and in-line production needs, with products such as yogurt, syrups, and enzyme solutions. The VacuumMaster employs an effective vacuum dosing of powders directly below liquid level, creating a controlled vortex for rapid dispersion and air separation. With variable processing capacities based on options up to 2000 cP viscosity, and automated features like PLC controls, it seamlessly integrates into your production line while optimizing energy use. Built from stainless steel, it offers material durability and meets strict EHEDG standards, ensuring compliance. Furthermore, its CIP system promotes ease of cleaning and minimal maintenance, while the modular design allows for extensive customization to match specific production requirements.

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Mixes and Homogenizes Powders and Liquids

The InjectMaster from Daniatech is an innovative high-shear inline mixer designed to enhance mixing efficiency across various industries, including dairy, food and beverage, and biotechnology. Featuring a unique rotor-stator mechanism, the InjectMaster utilizes a specially designed injector to create strong suction for precise powder blending. It effortlessly handles mixing, homogenization, and pumping processes, ensuring consistent product quality for applications such as yogurt, ice cream base, and protein supplements.

With models like the InjectMaster 40-160 and 50-160, the equipment provides capacities of up to 60 kg/min powder intake and 40 m³/h flow rate, accommodating diverse production scales. Its manual butterfly valve ensures precise control over powder dosage, while ergonomic design optimizes operator efficiency. The mixer integrates seamlessly into existing production lines with options for powder automation, control cabinets with frequency inverters, and various fittings to suit specific manufacturing needs.

Built for energy efficiency, the InjectMaster minimizes operational costs with low service requirements, and its EHEDG-compliant design ensures hygienic operation, essential for industries like dairy and personal care. Optional features like double mechanical shaft seals and ATEX compliance cater to specialized production environments, offering flexibility and reliability for extensive customization and engineering support.

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Mixes and Homogenizes High-Capacity Liquid and Powder Products

The InlineMaster High-Shear Vacuum Mixer from Daniatech is engineered to provide unmatched efficiency in mixing and homogenizing high-capacity liquid and powder products across a wide range of industries, including dairy, food, and beverages. What sets the InlineMaster apart is its ability to integrate seamlessly into continuous production lines, utilizing a vacuum-assisted method to draw powders below the liquid level, instantly wetting them and generating a controlled vortex. This process ensures a homogeneous, air-free dispersion within seconds. With a throughput of over 40,000 liters per hour and powder intake capacities reaching up to 14,000 kg/h, it is suited for demanding applications such as flavored yogurt, almond milk, and salad dressings. Automation is achieved through a PLC-controlled system that supports remote monitoring, maximizing operational efficiency. The InlineMaster boasts low energy consumption thanks to its high-shear mixing and optimized motor control, delivering energy savings while maintaining high output. Constructed in compliance with EHEDG standards, it features a hygienic design with options for stainless steel construction to ensure durability and resistance to corrosion. Maintenance is kept minimal with an integrated CIP system, and the mixer provides customization options such as additional powder hoppers and tailored motor configurations to meet specific production needs.

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Mixes, Homogenizes, and Disperses Liquids and Powders

The LabMaster 100 VA from Daniatech is a versatile high-shear vacuum mixer engineered for R&D, laboratory, and small-scale production environments. This specialized mixer integrates vacuum technology and high-shear mixing to ensure rapid homogenization, eliminating air entrapment and achieving a uniform product texture for applications in food, beverages, personal care, and biotech industries. With its direct steam and cooling capabilities, it offers precise thermal control, essential for producing stable emulsions, sauces, and creams. Capable of managing viscosities up to 50,000 cP, the LabMaster 100 VA offers a customizable setup with options for alternative fittings and voltage specifications. Its integrated PLC control system enhances automation and process control, ensuring seamless integration into your existing line. Designed according to EHEDG standards, it facilitates easy cleaning and maintenance, ensuring hygienic operations. Additionally, careful engineering allows for customization, including motor types and safety certifications, catering to specific product and process needs.

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