Grinds High-Fat Cocoa and Nuts Efficiently

The Bauermeister Beater Blade Mill SMM is engineered for high-speed grinding of high-fat content products like cocoa nibs and hazelnuts. Its unique beater blades break down material to precise particle sizes, ensuring a pumpable mass ideal for cocoa liquor, chocolate paste, and nut butter. With a jacketed grinding chamber, maintain consistent temperatures for optimal flow properties while achieving particle sizes between 0.15 and 0.5 mm. The equipment operates continuously, with non-ground particles retained within the system, minimizing wear on downstream refiners. Easily integrate into existing production lines with quick blade and sieve changes, supported by automatic grease lubrication. Ideal for chocolate manufacturers and confectionery producers, this mill supports high-capacity processing while maintaining consistent fineness and quality. Choose stainless steel options for processing durability, and benefit from minimal maintenance due to reversible rotation and easy cleaning procedures.

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Shreds and Reduces Size of Bulk Materials

The Hanningfield Pharmaceutical Shredder is a purpose-built solution for achieving efficient pre-milling size reduction of bulk materials such as pharmaceutical powders and nutraceutical granules. This shredder stands out with its compact design, suitable for inline integration within continuous processing operations. The unit operates by rapidly shredding and reducing the size of agglomerated powders and granules, using rotational speeds of 1,000-2,000 RPM for effective grinding.

Ideal for applications in pharmaceuticals, nutraceuticals, fine chemicals, and cannabis industries, it supports the production of tablets, capsules, dietary supplements, and herbal extracts by preparing materials for subsequent milling processes. Its high throughput capacity ensures maximum productivity, seamlessly integrating with upstream and downstream equipment via tri-clover connections.

Constructed with FDA-compliant 316L stainless steel contact parts for superior corrosion resistance, the shredder complies with GMP standards. The equipment offers a clean, GMP design with easy maintenance and is customizable with various sizes to meet specific throughput requirements. Hanningfield provides full engineering support, ensuring each machine aligns with your operational needs, complete with detailed validation documentation and certifications for compliance.

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Reduces Particle Size through Shearing and Compression

The Uni-Mill B-Series from Hanningfield offers a robust solution for precise particle reduction through its over-driven conical milling design. Using a belt-driven impeller, the Uni-Mill compresses and shears material to achieve efficient size reduction with minimal heat generation, making it ideal for processing pharmaceuticals, nutraceuticals, and chemicals. With models ranging from the M10-B to the M60-B, it caters to varying throughput needs, from low to high capacity, handling up to 7200 kg/hr. The stainless steel construction ensures compliance with FDA standards, while ATEX options offer enhanced safety for explosive environments. Its adaptable design supports both wet and dry milling, integrating seamlessly into continuous, automated production lines. Customizable features, including screen variability and inlet and outlet configurations, offer further flexibility, supported by comprehensive validation documentation (FS/DS, FAT, SAT, IQ/OQ) and CIP systems for easy maintenance.

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Performs Precision Particle Size Reduction

The Uni-Mill U-Series from Hanningfield is a versatile under-driven conical milling machine known for its efficient size reduction capabilities. Leveraging a gearbox-driven impeller rotating within a 60-degree screen, it ensures effective comminution by compressing and shearing materials, making it ideal for pharmaceutical, food, and chemical industries. With models catering from lab to high-capacity production, it supports tablet formulations, protein powders, and cannabinoid isolates, offering throughput up to 4000 kgs/hr. Its design integrates seamlessly with production lines, providing in-line feed and discharge. Built with 316L stainless steel, it complies with GMP and FDA regulations, ensuring corrosion resistance and product safety. Optimized for low heat and noise, it includes custom options like CIP systems and ATEX-rated components for explosive environments.

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Achieves Efficient Particle Size Reduction

The Uni-Mill B-Series from Hanningfield is an over-driven conical milling solution that excels in efficient particle size reduction across pharmaceutical, nutraceutical, and chemical industries. Utilizing a belt-driven impeller inside a 60º inclusive screen, it ensures precise comminution through compression and shearing. This conical mill accommodates both dry and wet milling, supporting diverse applications such as powder processing and oral solid dosage production. Capable of achieving particle sizes as low as 150 microns, the Uni-Mill models offer varying throughputs—up to 7200 kgs/hr. Designed for seamless integration into production lines, the mill can be customized with options like nitrogen purging and temperature monitoring. Constructed with 316L stainless steel contact parts, and FDA-compliant seals, it complies with stringent industry standards, including ATEX for explosive environments. With customization available for inlet/outlet configurations, it supports efficient CIP systems for easy and contamination-free cleaning, backed by engineering support for tailored solutions.

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Breaks and Size-Reduces Agglomerated Materials

The Hanningfield Pre-Breakers, available in models ND150, ND200, and ND300, are engineered to effectively break down and size-reduce agglomerated materials across industries such as pharmaceutical, food and beverage, and chemical. Utilizing a high-speed attrition mechanism, this equipment ensures quick processing with reduced manual intervention and facilitates seamless integration with existing processing lines through Tri-Clover connections. Capable of handling a wide range of materials including pharmaceutical powders, protein supplements, and herbal tea blends, these Pre-Breakers operate at rotational speeds up to 1800 RPM, providing flexible throughput configurations.

Constructed from 316L stainless steel with FDA-compliant parts, they offer excellent corrosion resistance and are designed to meet GMP and ATEX standards, ensuring safety and regulatory compliance. The easy-clean design allows for complete disassembly without tools, contributing to efficient maintenance and hygienic operations. Customizable options, including various inlet/outlet sizes and material upgrades, are available to align precisely with your application needs, supported by full validation documentation for smooth implementation and compliance assurance.

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Mixes and Conveys Powders and Bulk Solids

Hosokawa Micron’s Industrial Powder Mixing and Conveying System is expertly engineered to enhance the operational efficiency of your production line. This customizable system features a high-shear mixing technology integrated with advanced conveying solutions, ensuring uniform distribution and consistent quality of your powders and bulk solids. It is adept across various applications, from food and beverages to pharmaceuticals and cosmetics, producing products such as nutritional protein shakes, cosmetic powders, and steel powder for additive manufacturing.

The system operates both in batch and continuous modes, accommodating up to 50 tons per hour based on specific product densities and characteristics. Its automation capabilities are empowered by a comprehensive PLC system, providing remote monitoring and seamless integration with existing production lines. Energy efficiency is maximized through variable-speed drives, reducing energy consumption by up to 30%.

Constructed from durable stainless steel options, the system offers robust corrosion resistance, suitable for chemical processing environments. Compliance with industry standards like GMP and FDA ensures safety and quality across applications. The inclusion of a CIP system facilitates rapid, contamination-free cleaning, minimizing downtime and maintenance. Hosokawa Micron offers full customization and engineering support, allowing rotor speeds and chamber configurations to match your exact processing needs.

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Reduces and Mixes Diverse Solid and Powder Materials

The industrial choppers and disintegrators by Hosokawa Micron are expertly engineered to provide robust solutions for size reduction and mixing across a wide range of industries, including chemicals, food, pharmaceuticals, and more. These machines efficiently handle solid, powder, and granule forms, making them ideal for light to heavy-duty processing tasks in small to medium-sized operations. Designed with versatility in mind, they execute precise chopping and disintegration using advanced cutting mechanisms, ensuring uniformity in particle size distribution.

Applications include processing materials such as corn gluten meal, titanium dioxide, cocoa powder, and whey protein isolate, with the capability to manage substances from soft organic compounds to hard mineral particles. The choppers and disintegrators integrate seamlessly with upstream and downstream equipment, facilitating smooth and continuous operation within existing production lines.

With variable-speed motor options, these machines optimize energy consumption, reducing operational costs while maintaining processing precision. For industries with specific compliance requirements, options in material construction are available to ensure chemical compatibility and corrosion resistance.

Additionally, the equipment is designed with ease of maintenance in mind, including access points for routine inspections and cleaning, as well as compatibility with Clean-in-Place (CIP) systems for contamination-free maintenance. Customization options such as rotor speeds and chamber configurations are available to meet unique processing demands, and Hosokawa Micron offers comprehensive engineering support to tailor solutions to specific customer needs.

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Controls and Isolates Hazardous Material Processing

The containment and isolation systems from Hosokawa Micron Ltd. are designed for sectors where safety and environmental protection are paramount. Known for their robust design and integration capabilities, these systems control and isolate hazardous materials during processing, ensuring optimal safety and compliance. They feature gloveboxes and downflow booths that support industries such as pharmaceuticals, chemicals, and nuclear fuel processing, making them essential for handling APIs, catalysts, and battery materials.

With precise filling and weighing systems, these solutions accommodate continuous, pilot, and manual operations, integrating seamlessly with existing production lines. Their automation capabilities allow for efficient process control and remote monitoring, enhancing operational efficiency and safeguarding personnel. Constructed from corrosion-resistant materials, these systems maintain integrity in challenging environments and are compliant with GMP standards for pharmaceuticals.

Additionally, the systems support efficient cleaning through CIP/SIP technologies, streamlining maintenance and reducing downtime. Hosokawa Micron provides comprehensive engineering support and customization options, ensuring tailored solutions for complex processing challenges.

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Analyzes Particle Size in Powders

The Air Jet Sieve e200 LS from Hosokawa Alpine is a cutting-edge powder analysis solution designed for precision in particle size determination across various industries, including pharmaceuticals, chemicals, and food processing. It employs an air-driven vibration system to accurately separate fine particles for detailed analysis, ensuring consistent quality control in laboratory and R&D environments. Ideal for applications requiring meticulous powder characterization, such as in the development of APIs, cosmetics, and food ingredients, this equipment provides reliable results with minimal material consumption. The system integrates seamlessly into laboratory settings, facilitating manual controls with intuitive operation. With options for customization, it also supports specific process requirements, backed by comprehensive engineering support for optimized use. Its construction from durable materials ensures long-term operation, conforming to rigorous industry standards and certifications for safety and quality.

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