Performs Sterilization of Diverse Pharmaceutical Products

The SteriMega Plus from Telstar is a saturated steam sterilizer designed to handle a wide range of materials, including solid, porous, and liquid products, critical in pharmaceutical and biotech manufacturing. Its high-performance steam sterilization process conforms with GMP standards and European certifications like EN 285 and PED, ensuring regulatory compliance. With customizable options, this equipment offers versatility to address specific production needs, making it suitable for sterilizing ampoules, syringes, culture media, and more.

Incorporating advanced automation, the SteriMega Plus seamlessly integrates into existing production lines, offering PLC control for efficient operation. Its robust design supports batch, pilot, and continuous operations. Material options like stainless steel enhance durability and corrosion resistance. Equipped with a CIP (Clean-In-Place) system, it simplifies maintenance and ensures minimal downtime, solidifying its role as a reliable asset in ensuring sterility and product safety in critical production environments.

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Detects High-Pressure Leaks in Components

The High Pressure Leak Detection System with Robot Loading by Telstar is an essential component for industries such as automotive, aerospace, and electronics. It specializes in identifying leaks in components subjected to pressures up to 380 bar(a), using a highly sensitive detection capability of 10-6 mbar l/s through a Quadrupole Mass Spectrometer. Equipped with a fully automated, high-speed cycle time of 20 seconds, the system is seamlessly integrated into your production line, ensuring efficient loading and unloading via robotic systems. This machine is perfect for testing engine blocks, electric switchgear enclosures, and satellite components. The inclusion of a multi-stage high vacuum and integrated helium recovery system not only enhances detection accuracy but also promotes environmental sustainability. Constructed for continuous operation, it offers robust performance with minimal downtime, catering adeptly to the rigorous demands of high-volume production environments.

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Processes and Lyophilizes Aseptic Vial Fillings

The Sterile Lyophilised Vial Filling Line from Telstar offers cutting-edge solutions for pharmaceutical and biotech companies needing precision in aseptic processing. This line integrates seamless vial filling with advanced lyophilization, ideal for high-potent drugs like monoclonal antibodies and mRNA vaccines. Featuring an automatic row-by-row single-side push-in/pull-out system, it ensures efficient loading and unloading. The system incorporates SCADA for comprehensive process control and real-time monitoring, optimizing production efficiency. Designed with a mushroom-type chamber-condenser isolation valve, it excels in solvent handling and vacuum processing, minimizing contamination risks. The equipment meets stringent GMP standards, ensuring compliance for pharmaceutical applications. With integrated CIP and SIP systems, it offers enhanced cleaning and sterilization efficiency, reducing downtime and ensuring product safety. Customization options cater to specific production needs, supported by expert engineering support from Telstar.

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Sterilizes and Validates Liquid Pharmaceutical Products

The Sterile Lyophilised Filling Line from Telstar is an integrated solution for pharmaceutical and biotech manufacturers seeking reliable sterilization and lyophilization of liquid formulations. Equipped with superheated water autoclaves, it ensures thorough sterilization of large volume parenteral solutions and isotonic liquids. The system’s advanced SCADA control with electronic signatures enhances compliance and operational reliability. Designed to handle batch or continuous processes, it integrates seamlessly into your production line, reducing manual intervention and ensuring high-speed, automated operation. Engineered from robust materials for optimal corrosion resistance, the autoclave system performs consistently under demanding conditions. Certified to meet GMP standards, it guarantees product safety and quality while offering customization options to fit specific plant layout and capacity requirements.

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Ensures Aseptic Filling and Sterility

The Single Chamber 4 Glove Aseptic Isolator from Telstar is engineered for pharmaceutical and biotechnology applications requiring stringent aseptic conditions. This isolator features an integrated H2O2 bio-decontamination system, ensuring a contamination-free environment for the production of preservative-free eye drops, sterile APIs, and injectable syringes. The system’s single working chamber, equipped with adjustable height and comprehensive viable and non-viable monitoring, allows precise handling of pharmaceutical processes. Its automation capabilities, reinforced by integrated monitoring, support seamless insertion into existing production lines, optimizing both throughput and sterility assurance. Constructed with corrosion-resistant materials, the isolator meets GMP standards and is designed for ease of cleaning and maintenance, offering long-term reliability and efficiency in sterile manufacturing environments.

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Fills Lyophilized Pharmaceuticals with Precision

The Sterile Lyophilised Filling Line from Telstar is designed specifically for pharmaceutical and biotech manufacturers, ensuring sterile and precise filling of lyophilized pharmaceuticals such as monoclonal antibodies and injectable drugs. This engineered-to-order system features a multi-chamber design that facilitates seamless integration into existing production lines, addressing stringent regulatory requirements with GMP compliance. The line’s high-accuracy weighing and filling capabilities ensure consistent dosing, minimizing product wastage and contamination risks. With automated PLC controls, it allows for remote monitoring and integration with upstream and downstream processes. Constructed from high-grade stainless steel, it offers excellent corrosion resistance and is equipped with a CIP system for efficient cleaning, reducing downtime and ensuring continuity in production. Customizable elements, such as chamber sizes and throughput rates, ensure that the system can be tailored to your specific production needs, accommodating various pharmaceutical powders, lyophilized vaccines, and controlled-release formulations.

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Facilitates Aseptic Sterility Testing

The Telstar Pura from Telstar is a precision-engineered sterility test isolator designed to create a reliable aseptic environment. What sets the Pura apart is its robust bio-decontamination system using ionHP+ H2O2, ensuring rapid Log 6 bioburden reduction. This isolator is ideal for pharmaceuticals and biopharmaceuticals, particularly in sterility testing of products like sterile injectables and vaccines. It features PLC control with local HMI and SCADA packages for seamless operation, integrating easily with OEM and third-party equipment. Constructed from durable 316 stainless steel and toughened safety glass, the Pura meets strict ISO and GMP guidelines, making it suitable for Grade D cleanrooms and above. The system supports direct inoculation and filter membrane tests while providing reliable environmental monitoring. Assembly and manufacture are conducted in the UK, ensuring compliance and a high standard of quality. Configuration options allow personalization to meet specific production needs, helping you maintain stringent aseptic standards with ease.

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Prepares and Safeguards Sterile and Hazardous Medications

The BiOptima IT from Telstar integrates computerization into biological safety cabinets to enhance the preparation of sterile and hazardous medications. Its specialized design incorporates H14 filtration stages for cytotoxic retention, ensuring triple protection. This cabinet is crucial for hospital pharmacies and pharmaceutical manufacturers, facilitating precise dosage and filtration. Capable of processing chemotherapy drugs and sterile injectable solutions, it ensures safety compliance and minimizes human error. The BiOptima IT integrates seamlessly into controlled environments and supports semi-automated operations for liquid pharmaceuticals. Available in various material options to meet GMP and FDA compliance, it features a PLC-controlled system for efficient workflow and easy maintenance, ensuring adherence to the highest safety standards.

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Purifies Air and Removes Particles

The Aeolus V series from Telstar offers a specialized solution for maintaining particle-free environments across various industries, including hospitals, pharmacies, and electronics. Designed for handling non-hazardous materials, these vertical laminar flow cabinets utilize a HEPA H14 filter to ensure high air purity standards, suitable for applications like embryo culture media preparation and sterile food packaging. The cabinets feature an air speed probe and control system to optimally adjust airflow, ensuring consistent protection against contamination.

Available in four different widths, the Aeolus V offers versatile integration into laboratory setups, with user-friendly control panels and energy-saving EC fans contributing to low operational costs. This equipment creates an ISO 14644-1 (Class 4) and GMP Annex 1 (Grade A) environment, making it ideal for production processes requiring stringent cleanliness standards. Customization is supported with additional accessories and computerization options, enhancing its adaptability to specific operational needs. The easy-to-clean design and low maintenance requirements further solidify its role as a reliable and efficient component of your production line.

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Prevents Cross-Contamination in DNA Procedures

The Telstar Mini V/PCR Vertical Laminar Air Flow Cabinet is specifically designed to provide a contamination-free space for PCR and DNA-sensitive applications. Its compact structure integrates a high-efficiency H14 HEPA filter to ensure Class A air filtration, preventing cross-contamination within laboratory environments. Ideally suited for pharmaceutical manufacturers and genetic research laboratories, this cabinet supports processes such as DNA cloning and PCR product preparation. With intuitive operation through a user-friendly control panel and energy-efficient EC fans, it reduces both operational costs and environmental impact. The foldable front window facilitates easy access while maintaining containment, and the unit ensures maximum sample protection in bench-top manual operations. Compliant with stringent laboratory standards, the Mini V/PCR includes flexible customization options to accommodate diverse research needs.

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