Processes and Sizes Bulk Powders Efficiently

The Uni-Mill M60-B from Hanningfield is an advanced conical mill engineered for the rigorous demands of high-capacity powder processing. Featuring an over-driven milling design, it offers precise control over particle size through customizable screen and impeller configurations. The M60-B excels in applications such as processing pharmaceutical powders and food ingredients, ensuring consistent granule and powder specifications essential for end-products like paracetamol tablets and protein powders. Its robust 15kW motor facilitates a throughput capacity of up to 7,200 kgs/hr, making it suited for continuous, high-speed operations. Constructed from 316L stainless steel, it offers superior corrosion resistance, meeting stringent GMP and FDA standards. Integration into production lines is seamless with customizable inlet/outlet configurations and options for various mounting solutions. Additionally, the unit supports energy-efficient operations with variable speed settings, thereby reducing operational costs. Maintenance is efficient with easy access for inspection and cleaning, essential for minimizing downtime.

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Processes and Reduces Particle Size in Powders

The Uni-Mill M20-B from Hanningfield is an engineered-to-order conical mill designed for high-capacity production. Utilizing an over-driven milling system, it processes and reduces particle sizes efficiently with a throughput of up to 1,800 kg/hr. Featuring a 203mm screen and 4.0kW motor set at 1480RPM, the M20-B offers variable speed for optimized control. It adeptly handles powders and granules in industries such as pharmaceuticals, food, chemicals, and nuclear, producing tablets, capsules, and various powdered products. Constructed from 316L stainless steel, it ensures durability and resistance to corrosion, suitable for GMP and FDA-compliant operations. Equipped with customizable tooling and mounting options, it seamlessly integrates into your production line, tailored to meet specific process requirements.

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Achieves Efficient Particle Size Reduction

The Uni-Mill B-Series from Hanningfield is an over-driven conical milling solution that excels in efficient particle size reduction across pharmaceutical, nutraceutical, and chemical industries. Utilizing a belt-driven impeller inside a 60º inclusive screen, it ensures precise comminution through compression and shearing. This conical mill accommodates both dry and wet milling, supporting diverse applications such as powder processing and oral solid dosage production. Capable of achieving particle sizes as low as 150 microns, the Uni-Mill models offer varying throughputs—up to 7200 kgs/hr. Designed for seamless integration into production lines, the mill can be customized with options like nitrogen purging and temperature monitoring. Constructed with 316L stainless steel contact parts, and FDA-compliant seals, it complies with stringent industry standards, including ATEX for explosive environments. With customization available for inlet/outlet configurations, it supports efficient CIP systems for easy and contamination-free cleaning, backed by engineering support for tailored solutions.

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Mills and Sifts Powders for Consistent Particle Size

The Particle Sizing Solution from Hanningfield Process Systems seamlessly integrates milling and sifting functionalities into a single unit, effectively optimizing your production operations. This versatile equipment features interchangeable conical mill and centrifugal sifter heads, allowing for precise control over particle size distribution and uniformity. It is ideal for processing powder formulations such as tablets, capsules, and protein powders across industries including pharmaceuticals, nutraceuticals, chemicals, and food and beverage.

Engineered for efficiency, it supports inline operations with high throughput capabilities that extend from lab to pilot and full-scale production. The system operates at low heat, dust, and noise levels, enhancing workplace conditions and efficiency. Constructed from 316L stainless steel and featuring FDA-compliant components, it ensures compliance with industry standards while offering robust corrosion resistance.

The Particle Sizing Solution is equipped with a coupling drive arm for quick tool changes, facilitating easy cleaning and maintenance through its GMP-compliant, easy-clean design. Additionally, the ATEX/ex-proof version allows safe operation in volatile environments. Whether you’re de-lumping materials or achieving fine particle milling, this equipment is designed to meet and exceed the rigorous demands of modern production lines.

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Combine gentle and mid low shear mixing in one machine

The Vitomix® from Hosokawa Micron is a mid-shear mixer capable of ultra-short cycle times with up to 8 times more transport volume than conventional ribbon screw mixers. It is also known as a ribbon screw blender, also has a wider range of operation using tip speeds from 0.4 m/s to 6.0 m/s. This multi-functional mixer combines gentle mixing and mid to low shear in one compact machine. It’s ideal for the addition of liquids and creates a homogenous mixture without using lump breakers.

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Reliable predictions from only 0.3 liters powder contents

The Vrieco-Nauta® Minimix lab mixer is a 3-liter conical screw mixer from Hosokawa Micron and has the same advantages as the production size Hosokawa Vrieco-Nauta mixer: High mixing accuracy, gentle mixing, complete discharge and flexible filling range. Already giving reliable predictions from only 0.3 liters powder contents, specially designed for segregative, free-flowing powders and pastes in a batch process. Suitable for a wide range of processing activities in the pharmaceutical, food, plastic, metals & minerals, nuclear, chemical, pigments and coatings industries.

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High-speed, intensive paddle mixer and agglomerator

The Cyclomix® from Hosokawa Micron is a multi-purpose high-shear impact mixer. It combines different processes in one single machine and is the ideal choice for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.
The mixing vessel is conical shaped and has a central rotor that rotates at a speed up to 30 m/s. The speed of the rotor creates centrifugal forces that push the product to the vessel wall where the shape of the vessel causes an upward movement.

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Gently mixing with perfect accuracy

The Vrieco-Nauta® conical screw mixer from Hosokawa Micron is a convective mixer with high mixing efficiency and accuracy for large volumes of up to 100.000 liters, specially designed for segregative, free-flowing powders and pastes. The conical vessel design allows a wide range of filling capacities and the mass flow characteristic design minimizes segregation upon discharge. Because there are no horizontal internal surfaces, products are completely discharged, minimizing product loss and providing for easy cleaning. Suitable for a wide range of processing activities in the pharmaceutical, food, plastic, metals & minerals, nuclear, chemical, pigments and coatings industries.

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Mixes and Blends Powders, Pastes, and Slurries

The Nauta® Conical Screw Mixer from Hosokawa Micron stands out for its ability to achieve high mixing accuracy without compromising the integrity of delicate materials. Its convective mixing mechanism utilizes a rotating screw suspended from an orbital arm, ensuring efficient axial, radial, and tangential mixing. This equipment is ideal for applications spanning pharmaceuticals, food, and cosmetics, where precise mixing of powders, pastes, and slurries is crucial.

With a capacity ranging from 5 to 100,000 liters, it supports varying batch sizes and production scales. Capable of operating in all ATEX zones, it ensures safety and compliance for explosive environments. PLC-controlled systems allow seamless integration into automated production lines, while an energy-efficient design minimizes power consumption. Constructed from durable materials like stainless steel, it offers excellent resistance to corrosion, critical for industries handling aggressive chemicals and materials.

Certified to meet the stringent standards of GMP and FDA, the mixer supports applications in pharmaceutical and food industries. Maintenance is simplified with features such as CIP/SIP capabilities and easy access for component inspection, ensuring downtime is minimized. Customization options, such as intensifier rotors and liquid injection systems, provide additional flexibility to meet specific processing requirements.

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Mixes and Blends Powders, Slurries, and Liquids

The Vitomix Ribbon Screw Mixer from Hosokawa Micron combines efficiency and versatility for diverse industrial applications. It features a unique dual-ribbon design on an orbital arm, facilitating rapid and even mixing by transporting materials vertically within the vessel. This design significantly enhances batch cycle times and mixing homogeneity, crucial for processes involving powders, pastes, and slurries.

Ideal for a range of end-products like protein powder blends, sauce bases, and cosmetic creams, the Vitomix excels in blending operations without requiring lump breakers. Available in capacities from 500 to 10,000 liters, it adapts seamlessly into your production line, supported by precise liquid addition via its integrated spraying system.

Engineered for energy efficiency, the Vitomix reduces operational costs, utilizing a broad speed range of 0.4 m/s to 6.0 m/s for optimal performance. Constructed with reliability in mind, it supports continuous operations while offering quick and thorough discharge capabilities with its specially designed bottom valve.

Compliant with stringent industrial standards, the Vitomix is equipped to handle various cleaning demands with optional CIP systems, ensuring minimal downtime. Customize your mixer with options like corrosion-resistant materials and additional engineering support, tailoring the system to your specific industry needs.

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