Transfers and Loads Capsules Efficiently

The Hanningfield CapsuJet Capsule Transfer Systems, including the C20 and FCC models, revolutionize capsule handling for pharmaceutical manufacturers and nutraceutical companies. Designed to enhance the efficiency of pill production lines, these systems excel in automating the loading and unloading processes for both empty and filled capsules.

The CapsuJet C20 efficiently transfers up to 300,000 empty capsules per hour from ground-level hoppers into filling machines, while the CapsuJet FCC manages filled capsules, conveying up to 200,000 per hour to downstream processes. Both models utilize a gentle conveyance method to minimize capsule damage, making them ideal for a wide array of capsule types including gelatin, vegetarian, and CBD capsules.

Constructed with 316L stainless steel contact parts and FDA-compliant seals, these systems offer robust durability and compliance with stringent pharmaceutical standards. The optional level control feature facilitates automated loading, reducing manual intervention and ensuring consistency during high-speed operations. Customizable hoppers accommodate various capsule sizes, further enhancing flexibility.

Integration into existing production lines is seamless, supported by full validation documentation and customization options to meet specific operational demands. Whether you’re in the pharmaceutical, food and beverage, or chemical industry, Hanningfield’s CapsuJet systems provide reliable, high-performance solutions for your capsule handling needs.

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Accurate and easy to use automatic measuring of the weight of capsules or tables at a speed of up to 3000 pieces per hour. Ideal for R&D environments.

Accurate weight monitoring of your R&D capsuling or tableting process

The CW-30 automatic weight control unit from Dott. Bonapace is a single line unit which can operate as an independent machine equipped with a product feeding hopper or it can be directly linked to a capsule filling machine or a tablet press. In fact the capsules/tablets ejected through the outfeed chute are transferred through a vacuum pipe system connection directly into the vertical feeding pipe of the check weigher ready to be positioned into the scale.

The weighing process is controlled from a PLC, making it easy to set the weight required, the maximum weight tolerance, the minimum weight tolerance. You can also set the number of out of weight products (in %) after which the machine is stopped with alarm for excess of rejects. The CW-30 automatic weight control unit will memorize the number of products processed indicating also the number of rejected products.

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Lifting, De-dusting, and Polishing of Tablets through Automation

HELIX, a machine series of Sensum, is an automated vertical lifter, de-duster, and polisher. Tablets, capsules, and softgel of different shapes and sizes can be used. The machine simultaneously lifts, de-dust, and polishes required tablets, capsules, and softgels. The products material is vertically lifted, de-dusted by constant air supply, and polished gently by a rotational spiral brush. It is user-friendly as the formatting of parts is not required. It has an ergonomic tool-free design with modular parts, which makes it simple and flexible to use in different scenarios and heights. The compact and mobile machine finds its applications in tablet processing or coating, bottle filling, blistering, metal checking, capsule filling, and weighting. It can also provide inline peripherals, containment solutions, and autonomous quality control.

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High performance capsule filler for lower volume production line

The Sejong Pharmatech F50 series is an entry-level capsule filling solution with cutting edge features that can enhance output by up to 26% and increase throughput speed by 12% compared to last generation machines, able to operate at 50,000 units per hour.The F50’s index and cam drive power train also significantly reduces noise and vibration, increasing lifespan and reducing maintenance, and the whole unit is designed to allow for simple parts exchange where required. Advanced features include automatic capsule jam removal using high pressure air, without the requirement to disassemble the unit.With a focus on accuracy, the F50 uses a 5 stage compression moulding system before filling to achieve the optimum results. Automatic weight control (AWC) function reduces fill variation to absolute minimum, and the system not only rejects capsules outside the variance limit, but also automatically reject any faulty capsule, for example due to imperfect closure or damaged capsule sleeve.To suit your exact requirements, the F50 is able to handle a wide variety of dosages, including powders, pellets and tablets – allowing it to be used to fill combination capsules as well as single dose types.The control system is fully 21CFR part 11 compliant, with graphical touchscreen control for ease of operation and monitoring of performance.

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Semi-automatic capsule processing machine

The KAP, R&D semi-automatic capsule filler, by Dott. Bonapace is available in two configurations:

KAP-300: The KAP-300 is suitable to open, fill and close empty hard gelatin capsules already orientated on a 300 holes tray. To ensure the correct and easy distribution of the powder into the capsules, the machine is equipped with an electronic vibrator. It has an hourly rate up of 6000 capsules.

KAP-100: The smallest solution: Two units in one only basement with electrical parts in stainless box 100% at water tight. It is ideal for hospitals, pharmacies, research laboratories and quality control departments where small production batches are required. It has an hourly output of 2500 capsules.

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Sealing of hard gelatin capsules after the filling process

The BD-3000 capsule sealing machine by Dott. Bonapace is an automatic, bench top, capsules sealing machine (by banding the two capsule portions) with an output speed of 3000 capsules per hour. The R&D hard gelatin capsule sealing machine, consists of 4 sections: capsule’s orientation, capsule’s sealing, capsule’s drying, and capsule’s ejection. The weight of the machine is 70 kg with dimensions of 850 x 610 x 510 mm.

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Test the automatic settings of your capsuling process before you scale-up

IN-CAP automatic bench top capsule filling machine by Dott.Bonapace is a bench top automatic capsule filler. It has become popular all over the world among R&D laboratories, pharmacies, hospitals, etc. For trials research, batch productions, and in laboratories for full production utilization. It is also available with predisposal of liquids or semi-dense products filling station, pellets, tablets and mini-tablets. The machine can be supplied either with tamping or dosator system. Machine manufactured according to CE and GMP rules.

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Orientate your capsules so that they are ready for filling

The RK-15 capsule filler by Dott. Bonapace  is an R&D capsule orientater which processes 150 capsules per cycle; by repeating the operation also 300 capsules can be processed. In the version of 150 capsules per tray, the RK-15 can work with the filling unit KAP-150 and KAP-300.

Hourly output: up to 4000 capsules in combination with KAP-150, Up to 6000 capsules in combination with KAP-150.

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