Roasts and Cools Coffee Beans

The G Series from PROBAT is a versatile line of industrial drum roasters designed for coffee roasters and specialty producers aiming for precise control over coffee flavor profiles. Using the traditional drum roasting method, these machines ensure homogeneous roasting, supported by thermocouples for detailed temperature monitoring throughout the process. Capable of handling batch capacities ranging from 60 to 150 kg, this series accommodates both semi-automatic and fully automatic operations with optional touch panel controls for recipe management and data recording. The G Series allows flexibility in energy sources, including propane, natural gas, and even hydrogen, enhancing sustainability efforts. With efficient cooling systems and adaptable batch sizes, these roasters facilitate a wide range of coffee types, including espresso blends and specialty Arabica. Fully integra-table into existing coffee production lines, they support both manual and automated manufacturing settings, providing reliability and consistency in every roast. Optional features like emergency water quenching and pneumatically controlled flaps further enhance safety and operation efficiency.

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Roasts Specialty Coffee with Precision Control

The UG Series Drum Roasters from PROBAT are a versatile solution for coffee roasteries and specialty coffee producers. These roasters stand out with their unique control over hot airflow, using the “flavor wheel” for precise aroma customization. Designed for applications like espresso beans and specialty blends, the UG15 and UG22 models accommodate batch sizes up to 25 kg. They offer manual and semiautomatic control via a touch panel, providing adaptability in roasting operations. Equipped with thermocouples for real-time data monitoring and recipe management, they ensure consistent roasting quality. Options for alternative heating sources, including hydrogen, enhance energy flexibility. The UG Series supports seamless integration into your processing line, with retrofit kits available for existing systems to expand functionality.

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Processes and Roasts Coffee Beans Efficiently

The JUPITER Tangential Roaster from PROBAT SE revolutionizes coffee processing by allowing complete control over the roasting process to meet diverse market demands. This roaster utilizes a closed and stationary roasting chamber with specially developed rotating shovels that mix and move coffee beans, ensuring uniform heat distribution through convection. Suitable for coffee producers, roasting companies, and specialty coffee roasters, it efficiently processes and roasts a range of coffee types—such as espresso, Italian, and single-origin gourmet blends. The system offers flexible roasting times from 1.5 to 18 minutes and accommodates batch sizes up to 780 kg, depending on the model, with a throughput reaching up to 5,000 kg/h in continuous operations.

Equipped with the PILOT 2020 ROASTER control system, it allows for precise modification of roasting parameters and supports recipe management with flexible definable settings. Energy-efficient features include minimal heat loss and enhanced energy savings through exhaust air recirculation and green-coffee preheating. The machine comes in versions powered by natural gas, propane, or hydrogen, with an option for a retrofitting kit to accommodate alternative energy sources. With advanced safety features, such as online CO monitoring and thermal cleaning, the JUPITER ensures not only optimal performance but also high operational safety and ease of maintenance. Additionally, various customization options and engineering support are available, making it an adaptable solution for managing diverse coffee roasting demands.

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Roasts, Grinds, and Packages Coffee Beans Efficiently

PROBAT’s Modular Coffee Processing Plant Solution is crafted for those aiming to enhance their coffee processing capabilities with precision. This tailored system supports a seamless integration of roasting, grinding, and packaging processes within your production line. Its modular design accommodates continuous, automated operation, optimizing energy use and supporting scalable throughput, whether handling solid, granules, or powder forms of coffee. Capable of processing from modest hourly outputs to several tons, it incorporates high-efficiency drum, tangential, and centrifugal roasters, as well as roll grinders, ensuring versatile application across various coffee end-products—from roasted beans to coffee pods. The system’s PLC control offers comprehensive production data acquisition, fostering maximum operational transparency and reliability. With customizable options, including advanced environmental technologies for energy recovery and emission minimization, it also aligns with location-specific regulations, ensuring compliance and efficient operation. The solution’s engineered-to-order design is backed by robust engineering support, accommodating specific material needs and enhancing maintenance with features like CIP for effortless cleaning.

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Toasts and Heats Grains and Cereals

The 1-Zone Toaster COF-338 and COF-1038 from Cerex AG are engineered to meet the demanding needs of food processing industries, such as breakfast cereal and snack food production. Designed with the latest advancements, these toasters incorporate a new multi-layer insulation system, enhancing thermal efficiency by reducing heat loss and maintaining optimal temperatures between 230-300°C. With heating options including electrical, natural gas, or LPG, they offer flexibility in operations to suit your plant’s energy needs.

The innovative Tube Sheet Removal System allows for easy external access, simplifying cleaning processes and minimizing downtime. This feature supports continuous high-speed operations, a vital requirement for processing up to 500 kg/h as required by high throughput manufacturing.

Constructed from durable stainless steel, the 1-Zone Toaster also integrates an efficient Particle Removal System (PRS), ensuring product purity and quality. Its design makes it ideal for producing a wide range of products, including cornflakes, granola clusters, and coated nuts. The COF-338 and COF-1038 models are perfect for food processing companies seeking a reliable and efficient solution in grain and cereal toasting operations.

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Cooks and Mixes Grains Efficiently

The Rotary Cooker from CEREX AG is engineered to enhance your food processing operations, particularly in the cereal and snack industries. This cooker distinguishes itself with a patented Bichsel system, ensuring uniform steam heating through its unique vessel geometry and steam admission process. The rotary cooker effectively handles continuous cooking, heating, and mixing of grains, making it ideal for producing cornflakes, granola clusters, muesli base flakes, and puffed rice snacks. With a capacity of up to 500 kg/h, it supports high-volume production while maintaining product quality, thanks to its pressure-controlled operation that optimizes cooking phases. Designed with process-optimized vessel geometry and an internal lid structure that prevents dead zones, it ensures consistent results and easy cleaning. Customizable with or without insulation, the cooker also offers low maintenance needs, making it a reliable choice for efficient, high-speed production lines in food processing facilities.

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Roasts and Coats Dough-Coated Peanuts Uniformly

The Japanese Peanut Rotary Oven by AC Horn Manufacturing is engineered to enhance the roasting and coating precision of dough-coated nuts, including Japanese-style peanuts. This machine utilizes proprietary lifting paddles to prevent clustering, ensuring even heat exposure and uniform coverage. Ideal for snack manufacturers and nut processors, it supports a range of continuous and batch operations. The high-efficiency forced air premix combustion system optimizes fuel usage and minimizes gas consumption, while programmable digital temperature control reduces over-roasting risks. Available in multiple capacities, it offers configurations such as horizontal belted coolers for different production scales. The system is designed for efficient integration into existing production lines, accommodating various hopper feeder combinations to match diverse product requirements, while ensuring energy-efficient operation.

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Roasts and Dries Nuts and Seeds Continuously

The Telford Turbo-Flo Roaster from AC Horn Manufacturing is engineered to deliver precision in continuous nut and seed processing. This equipment sets itself apart by employing state-of-the-art technology for even, consistent roasting and drying across various applications. It serves industries including food, snack manufacturing, and nut processing to produce end-products like roasted almonds, caramel popcorn, and peanut butter spreads. The Telford Turbo-Flo supports continuous operations with capacities ranging from 75 lbs/hr to 9,925 lbs/hr depending on the model, optimizing throughput for large-scale production lines. It integrates seamlessly via PLC control for enhanced automation, reducing energy consumption and operational costs. Tailored to your processing needs, the roaster offers options for material handling and modular add-ons, ensuring flexibility and efficiency in production.

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Sterilizes and Depyrogenates Glassware and Products

The PyroMega Dry Heat Sterilization and Depyrogenation Oven from Telstar is your solution for precision thermal processing in sterile production environments. Specially designed for industries such as pharmaceuticals, biotech, and medical devices, this oven effectively sterilizes and depyrogenates materials like glassware, surgical instruments, and sterile saline solutions. Employing dry heat technology, it eliminates pyrogens on glass surfaces, vital for contamination-free products such as ampoules, syringes, and laboratory pipettes.

This equipment supports both batch and continuous operations, making it versatile for varying production scales. Integration with existing systems is seamless, thanks to its advanced PLC control that offers remote monitoring capabilities, ensuring seamless compatibility with your production line.

The oven operates with high energy efficiency, significantly reducing power consumption through optimized heating design. Built with durable materials, it withstands high temperatures necessary for depyrogenation, while meeting stringent GMP and FDA standards for quality assurance. Routine cleaning is simplified with its straightforward design, minimizing downtime and ensuring consistent performance.

Additionally, Telstar provides customization options, engineering support, and a comprehensive range of accessories such as custom-made trays and carts to tailor solutions to your exact needs. Align with Telstar for a sophisticated and reliable approach to sterilization and depyrogenation processes.

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Switch between cakes through different cutting and roller configurations

The TT Italy Sponge Cake Production Line uses a turbo mixer to prepare the batter and cream materials. A roller depositor then dispenses a layer of batter on the oven belt. The line can prepare decorations before everything moves into the baking area.
After moving through the baking and cooling sections, the cakes will reach a workbench section where a longitudinal cutter and syrup dosing unit work. A filling dispenser is also suitable for filled goods.
A transversal cutter will create the proper cuts measured for your use. An ultrasonic cutter can also work with items with heavy cream content, preventing the squeezing of filling while cutting, ensuring end product uniformity and desired looks.

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