Reduces and Sizes Coarse Lumps Efficiently

The Pre-Crusher APC from Hosokawa Solids is engineered for seamless integration into diverse production lines, offering coarse material pre-crushing with precision. This equipment excels in breaking down large lumps or agglomerates without the need for additional conveying or vacuum systems, promoting cost-effectiveness and space efficiency. It’s suitable for use in chemicals, pharmaceuticals, foodstuffs, and powdered minerals, delivering products like protein-enriched foodstuffs and recycled plastic pellets. Operating continuously, it handles high-speed processing, aided by a replaceable grate and defined gap width for customizable particle sizing. Engineered with a focus on low energy consumption and available with material configurations for chemical resistance, the Pre-Crusher APC is easy to clean and maintain, supporting compliance with industry standards.

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Crushes and Homogenizes Bulk Materials

The Bexmill ABM from Hosokawa Alpine is a versatile conical mill designed for the efficient crushing and homogenization of bulk materials. It enhances flowability and bulk density, ideal for applications in pharmaceuticals, chemicals, and food processing. Employing a conical grinding chamber, it ensures high speeds and consistent particle size distribution without opening the chamber. The Bexmill ABM is adept at processing a wide range of materials, from powdered milk to titanium dioxide pigment, achieving throughput rates from 10 to 10,000 kg/h. Its PLC-controlled operation allows seamless integration into existing production lines, accommodating both laboratory and industrial scale processes with quick tool change for ease of maintenance. Offered in stainless steel, this mill is compliant with FDA standards, ensuring compatibility for sensitive applications. Customizable configurations, including ATEX-compliant designs, cater to specific user needs.

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Analyzes Particle Size for Quality Control

The Air Jet Sieve e200 LS from NEXOPART offers precise particle size analysis for laboratory and pilot operations. This versatile equipment excels in ensuring consistent powder quality for a range of industries, including chemicals, pharmaceuticals, and food processing. Utilizing a finely calibrated air flow mechanism, it separates particles with precision, crucial for products like lithium iron phosphate powder and cosmetic foundations. With a focus on efficiency, the e200 LS supports seamless integration into existing lab setups, featuring manual and continuous operations for flexibility. Designed for rigorous use, it delivers accurate results with minimal energy consumption, facilitating compliance with industry standards. Cleaning and maintenance are simplified with its user-friendly design, ensuring your analysis stays accurate and reliable over time.

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For the wet grinding down to the nano fineness range

The Wet mill 90 AHM from Hosokawa Alpine is a laboratory device for the wet grinding of small to ultra-small product batches down to the nano fineness range. It is suitable for small amounts of product and for development trials – also in the nanotechnology sector. Extremely small grinding beads (< 0.2 mm) can be employed with this mill, and investigations regarding the stabilization of suspensions in the submicron range can be executed.

In contrast to the other AHM mill types, the laboratory version has a variable-speed direct drive; it is easy to fill in, empty, and clean up due to its pivoted support.

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Even at high feed rates, the quality of classification is maintained

The ASP Stratoplex from Hosokawa Alpine is a high-efficiency classifier, designed for the fine to medium-fine separation range with a D97 of approximately 10-200 µm. Even at high feed rates, the quality of classification is maintained.

A compact and modular system that permits not only a top performance but also a trouble-free, space-saving system installation. Many sizes are available with feed capabilities of up to 100 tons/hr.

Often used in the Mineral Filler Industry for separating glass (ground), metal oxides, calcium carbonate, zircon flour, kaolin, bauxite and so on.

It is available in wear-resistant construction for even the most abrasive applications. Integration with ball mill circuits is easily accomplished.

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Continuous wet milling of particles down to the submicron range

The Agitated Media Mill AHM from Hosokawa Alpine is a horizontal, cylindrical milling chamber that is universal in use for the continuous wet milling of particles down to the submicron range. This horizontal milling chamber was especially designed for suspensions with good flow properties where a steep particle size distribution and high end-product fineness are demanded.

Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. The mill is suitable for both continuous and batch operations, also available in sizes suitable for the laboratory, the testing center or for large-scale production.

Chemicals, minerals, PCC, ceramics, foodstuffs, metals, pigments, paints (mass production), laboratory, nanoparticles, abrasives, pharmaceutics. This mill is suitable for small amounts of product and for development trials, also in the nanotechnology sector. Extremely small grinding beads (< 0.2 mm) can be employed with this mill, and investigations regarding the stabilization of suspensions in the submicron range can be executed.

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Forms Uniform Cylindrical Granules through Extrusion

The Gear Pelletizer AGF, offered by Hosokawa Alpine, employs a unique low-pressure extrusion process to create uniform cylindrical granules. Specially designed with counter-rotating toothed rollers, it excels in producing precise granules from materials such as titanium dioxide, industrial wax, and lithium-ion battery components. With an operational capacity ranging from 40 to 3,000 kg/h, the AGF series supports continuous, dust-tight, and gas-tight production, ideal for environments with stringent adherence to inert gas or solvent use. The machine’s integration capabilities include seamless incorporation into existing production lines for sectors like chemicals, food, and recycling. Built with corrosion-resistant materials, it is compatible with a range of industrial applications and complies with industry standards. Easy maintenance is ensured with integrated features enabling efficient cleaning and component accessibility. Additionally, customization options are available to meet specific production needs, supported by Hosokawa Alpine’s expert engineering assistance.

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Crushes and Prepares Materials for Processing

The Pre-Crusher APC from Hosokawa is an essential device designed for pre-processing solid materials in various industries, from chemicals to food and pharmaceuticals. Engineered to crush and prepare materials, the APC utilizes counter-rotating grinding rollers to break down large, non-free-flowing flakes into smaller, more manageable pieces for further processing.

This robust equipment supports applications such as initial crushing stages in flake granulation and creating dust-free coarse materials. It’s ideal for producing end-products like pharmaceutical tablets, granulated graphite, and wax pellets. With a throughput capacity ranging from 1 to 120 tons per hour, it accommodates diverse industrial needs.

The Pre-Crusher APC features a drive unit with options up to 2 x 15 kW, ensuring powerful and efficient operation. It accommodates a range of roller diameters and working widths, suited for various material sizes and process requirements.

Designed for continuous operation, this pre-crusher integrates seamlessly into existing production lines and is available in customization options to match specified operational conditions. Additionally, hardened break-off pins and task-welded break-off discs ensure durability and consistent performance across different batch runs.

Compliant with industry standards, the APC from Hosokawa offers reliable operation and engineering support, with possible customizable configurations to fit specific process demands.

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Processes and Grinds Minerals into Fine Powders

The AWM Table Roller Mill from Hosokawa Alpine is engineered to deliver precise and efficient grinding of mineral raw materials. This equipment stands out with its integrated classifier that ensures energy-efficient comminution at high throughput rates. Ideal for industries ranging from chemical and food to recycling and pharmaceuticals, it processes a wide array of products such as battery-grade lithium compounds and granulated sugar. The mill’s continuous operation supports high-speed processing and is suited for various applications including grinding, drying, and pelleting. Equipped with robust automation systems, it integrates seamlessly into existing production lines while ensuring reduced energy consumption through advanced motor control. Built with durable materials, the AWM offers optional corrosion-resistant materials for handling abrasive or reactive substances, and adheres to relevant industry standards. Furthermore, Hosokawa Alpine provides customization options and engineering support to tailor the mill to specific customer needs, ensuring optimal performance and ease of maintenance.

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Processes and Classifies Diverse Material Types Efficiently

The Alpine Multiprocessing System from Hosokawa Alpine is an innovative solution designed to handle a wide range of material processing tasks with unmatched versatility and efficiency. What sets this system apart is its ability to integrate multiple mill types into one mobile and compact unit, allowing seamless transitions between grinding and classifying processes. This system is ideal for applications in the chemical, food, pharmaceutical, and recycling industries, producing end-products like titanium dioxide pigment, lithium-ion battery components, and lactose powders.

The operational principle relies on a modular design with interchangeable mill types, enabling R&D and pilot-scale operations to execute various processes such as grinding, milling, and compacting with ease. With the capability to support both small R&D labs and large-scale production facilities, this system ensures scalability and flexibility in production.

Automation is facilitated through a PLC-controlled interface, allowing precise control and integration into existing production lines. Built for efficiency, the system features energy-optimized motor controls that reduce power consumption, and it is constructed from high-quality materials that ensure durability and resistance to corrosion.

Compliant with GMP standards, the system provides easy cleaning and maintenance solutions, minimizing downtime with quick changeovers and clean-in-place options. Customizable features and engineering support offer tailored solutions to meet specific production needs, making the Alpine Multiprocessing System a versatile powerhouse in material processing.

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