Delivers high-quality homogeneous compounds

TURBULA^® from WAB-GROUP^® is a 3D shaker mixer specially designed for uniform mixing of powdery substances with varying particle sizes and specific weights. It can accommodate both wet and dry components or different wet ingredients.

The unique three-dimensional movement involving rotation, translation, and inversion is designed per the Schatz geometric theory. It sets the mixing container into a constantly changing, rhythmically pulsing motion, exposing the chemical product to dynamic and homogeneous mixing. Various configurations of the 3D shaker mixer can accommodate container volumes from 0.1-55 liters, making them well-suited for diverse industries from battery manufacturing, research and development, to chemical plants.

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Mixes and Blends Powders and Granules

The Drum Tumblers from Hanningfield are designed to efficiently mix and blend powders, granules, and solids for industries such as pharmaceutical, food and beverage, chemical, and nutraceutical. This versatile equipment supports batch, stand-alone, and portable operations, with models capable of handling containers up to 200 liters and a safe working load of 200 kilograms. Employing variable RPM for tailored operation, it ensures uniform batch processing, critical for consistent end-product quality across pharmaceuticals, nutritional supplements, and more. Constructed with 316L stainless steel, the drum tumblers are compliant with GMP standards and can be equipped with controls meeting 21 CFR Part 11 for data recording and traceability. Transitioning between batches is efficient with minimal downtime, and an optional portable loading cart enhances operational flexibility. Full validation documentation and engineering support are available, making it adaptable to your production line needs.

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Processes and Reduces Particle Size in Powders

The Uni-Mill M20-B from Hanningfield is an engineered-to-order conical mill designed for high-capacity production. Utilizing an over-driven milling system, it processes and reduces particle sizes efficiently with a throughput of up to 1,800 kg/hr. Featuring a 203mm screen and 4.0kW motor set at 1480RPM, the M20-B offers variable speed for optimized control. It adeptly handles powders and granules in industries such as pharmaceuticals, food, chemicals, and nuclear, producing tablets, capsules, and various powdered products. Constructed from 316L stainless steel, it ensures durability and resistance to corrosion, suitable for GMP and FDA-compliant operations. Equipped with customizable tooling and mounting options, it seamlessly integrates into your production line, tailored to meet specific process requirements.

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Screens and De-lumps Powders Efficiently

The Kwik-Sift series from Hanningfield, including the KS05, KS10, and KS20 models, offers innovative centrifugal sifters tailored for efficient powder screening and de-lumping across diverse industries such as pharmaceuticals, nutraceuticals, and food and beverage. These sifters utilize a rotating mesh drum to deliver fast and effective screening, ensuring material integrity by filtering out foreign objects like nuts, bolts, and cable ties.

With applications ranging from powdered antibiotics to protein powders and powdered metals, the Kwik-Sift enhances purity and consistency in end-products. Its impressive processing capacity ranges between 5 to 23,000 kgs/hr, depending on the model, making it suitable for both small-scale and large-scale operations.

Designed for easy integration into your production line, the Kwik-Sift can be mounted in-line or used in a standalone configuration. It supports continuous, high-speed, in-line operations and features options for customization, including various mesh sizes and ATEX compliance for explosive environments.

Built from 316L and 304 stainless steel with FDA-compliant seals, this equipment ensures durability and corrosion resistance while maintaining GMP standards. Ease of maintenance is a hallmark, with quick mesh changes and optional breaker bars for de-lumping. Hanningfield also provides comprehensive engineering support to tailor each unit to specific process requirements.

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Controls Dust and Unloads Sacks Efficiently

The Sack Tip Station from Hanningfield Process Systems is engineered to enhance manual unloading operations while maintaining strict dust control standards in pharmaceutical, food, and chemical processing environments. This equipment is constructed from robust 316L stainless steel with FDA-compliant seals, ensuring hygiene and durability. The station features an integrated dust extraction hood that efficiently captures particulates, protecting both operators and the surrounding process area. Designed for seamless integration into existing production lines, it accommodates manual and batch operations, facilitating the handling of diverse powder types, from pharmaceutical granules to chemical additives.

Capable of handling various product types, this station supports gravity and vacuum-based conveying systems, making it adaptable to different production scales and specifications. Its compliance with industry standards, including availability of full validation documentation like FS/DS, FAT, SAT, and IQ/OQ, makes it suitable for regulated industries seeking high-quality, controlled environments. Additionally, with customizable design options, the Sack Tip Station can be tailored to meet specific operational requirements, ensuring optimal performance and safety in various industrial applications.

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Breaks and Size-Reduces Agglomerated Materials

The Hanningfield Pre-Breakers, available in models ND150, ND200, and ND300, are engineered to effectively break down and size-reduce agglomerated materials across industries such as pharmaceutical, food and beverage, and chemical. Utilizing a high-speed attrition mechanism, this equipment ensures quick processing with reduced manual intervention and facilitates seamless integration with existing processing lines through Tri-Clover connections. Capable of handling a wide range of materials including pharmaceutical powders, protein supplements, and herbal tea blends, these Pre-Breakers operate at rotational speeds up to 1800 RPM, providing flexible throughput configurations.

Constructed from 316L stainless steel with FDA-compliant parts, they offer excellent corrosion resistance and are designed to meet GMP and ATEX standards, ensuring safety and regulatory compliance. The easy-clean design allows for complete disassembly without tools, contributing to efficient maintenance and hygienic operations. Customizable options, including various inlet/outlet sizes and material upgrades, are available to align precisely with your application needs, supported by full validation documentation for smooth implementation and compliance assurance.

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Compact high impact mixer for large volumes

The Schugi® Flexomix from Hosokawa Micron is a high-impact mixer developed to achieve a highly homogeneous mixture of powders and liquids. It is unlike any other continuous mixer with its vertical cylindrical chamber and vertical rotating shaft and is capable of handling high volumes of product. Its high rotational speed and turbulent mixing keep the mixer chamber clean; it provides accurate dosing of both liquid and solid components and is suitable for even the stickiest of media. Liquids of varying viscosity and steam can be added using atomizing nozzles mounted to the upper part of the chamber just above the upper mixing blades.

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Gentle drying of temperature-sensitive products

The Vrieco-Nauta® conical screw vacuum dryer from Hosokawa Micron is a universal batch dryer, capable of drying volumes ranging from 5 to 22 000 liters, suitable for powders, granules, pastes, viscous slurries, heavy and sticky products. Specially designed for heat-sensitive products or products that contain solvents that are toxic or explosive. It can also be used for vacuum operations such as reaction/crystallization, heating/cooling,
sterilization, liquid/solid separation and de-aeration. Controlling the moisture content by monitoring the weight of condensate or using the Hosokawa sampler for taking samples from the product inside the dryer under vacuum.

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