Reduces and Sizes Coarse Lumps Efficiently

The Pre-Crusher APC from Hosokawa Solids is engineered for seamless integration into diverse production lines, offering coarse material pre-crushing with precision. This equipment excels in breaking down large lumps or agglomerates without the need for additional conveying or vacuum systems, promoting cost-effectiveness and space efficiency. It’s suitable for use in chemicals, pharmaceuticals, foodstuffs, and powdered minerals, delivering products like protein-enriched foodstuffs and recycled plastic pellets. Operating continuously, it handles high-speed processing, aided by a replaceable grate and defined gap width for customizable particle sizing. Engineered with a focus on low energy consumption and available with material configurations for chemical resistance, the Pre-Crusher APC is easy to clean and maintain, supporting compliance with industry standards.

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Stacks crates onto pallets using a collaborative robot

The Cobot Crate Palletizing system from Van Made is engineered for automated stacking of plastic crates, E-crates, bread trays and other reusable containers. The solution uses a collaborative robot with a custom end-of-arm tool designed for gripping rigid crates with side openings or reinforced lips.

With integrated pallet detection and optional automatic pallet dispensers, the system picks crates from the conveyor and stacks them in the required pattern. The capacity is typically 6–12 crates/min depending on weight and pattern. The cobot’s controlled force and slower safe-speed limits make it suitable for open production spaces where operators still handle wrapping or label checks nearby.

Its compact footprint allows installation directly behind existing production lines with minimal reconfiguration. Pattern templates can be switched from the control panel to accommodate different crate sizes or stacking formats (interlocked, straight, cross-pattern). Optional sensors verify crate orientation and handle deformed crates without causing line stops.

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Streamlines Material Handling in Snack Production

AC Horn Manufacturing offers custom Material Handling Conveyors specifically tailored for the snack food industry, focusing on efficient and precise conveying solutions. These conveyors are designed to handle a range of products, from popcorn to nut butters and tortilla chips, seamlessly integrating into existing production lines. Featuring custom design capabilities, they optimize spatial use and allow for continuous operation, supporting high-capacity throughput essential for large-scale snack production. Constructed with durable materials for longevity and corrosion resistance, these conveyors enhance energy efficiency through advanced motor control. The conveyors are compliant with industry standards, ensuring safe and reliable operation, with support for system-wide integration to streamline processes across different production stages.

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Automatically pack cheese spreads in different brick sizes and shapes with foil

The processed cheese filling and wrapping machine (ARU) from FASA is an automatic machine designed for foiling and packaging of cream cheese and cheese spreads. It wraps the cheese into aluminium foil or laminate with a tear strip applicator that is heat-sealed to maintain product freshness. The packages come in rectangular or square shapes, offering an option of an easy opening system and flexible labelling. The machine is installed with a labelling device that can apply labels on one side, three sides, or no label at all. To meet consumer requirements, the machine provides flexibility to shift between portion weight by adjusting the brick height.

Volumetric dosing and product feeding is done via a double jacket 85l hopper with agitator. Product input temperature is +65 to +75 °C. The machine is designed to pack products in sizes ranging from 15-100 g, in a single fixed size, with a capacity of up to 50 packs/min. The wrapping unit is equipped with a foil centering device with photocell which ensures accurate alignment of the foil over the product, giving a consistent and centered wrapping. A foil cuts collection system gathers the excess foil trimmings generated in the foil cutting process, thus managing waste and preventing contamination. The machine is PLC controlled and has an HMI touch screen panel for user-friendly operation and control.

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Mix, whip, and aerate food products with excellent process control.

The Milk-Mix from Hansa Mixer is an aseptic aerator designed to meet the needs of applications in the dairy and other food processing industries. It includes all stainless steel construction and well-developed technology for sanitary seals which allows them to be rinsed even during the production process.  The mixing head is stainless steel and both the stator and the rotor are temperature controlled.  Even and thourough processing  is assured through careful design including injection ports located behind the mixing head.  An integrated gas controller allows the precise introduction of air or nitrogen into the mixing chamber for accurate and controlled aeration according to your recipe.  The system includes and is controlled by either a 175 mm or 250 mm color touch display.

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