Dehumidify with a customized solution that fits your processing needs

FLEXISORB from DST Seibu Giken is a versatile industrial dehumidifying system that can be configured to meet your particular needs. Flexisorb dehumidifiers use the Recusorb R sorption technology which incorporates a silica gel desiccant rotor and integrated heat recycling. Heat is absorbed during rotor regeneration and recycled in the “purge zone†where incoming air is pre-heated and partly dehumidified.

Flexisorb systems are available in the capacity range 19 – 300kg/h (at 20°C / 60%RH) and dry air flow rate of 900 – 61,100 m3/h. Options include pre-cooling, post-cooling and post-heating. Flexisorb has an anodized aluminum frame with a smooth interior design and external locks. Some applications include preventing clumping of dried or powdered foods during processing, protecting hygroscopic materials in pharma manufacturing, excluding moisture during packaging and extending life of warehoused products.

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Processes Diverse Food and Pet Food Products

Coperion’s ZSK Mv PLUS Twin Screw Food Extruder offers versatile processing for food and pet food manufacturers by allowing continuous extrusion of products such as plant-based proteins, snacks, and confectioneries. The equipment features co-rotating screws with a self-wiping profile, ensuring high conveying efficiency and self-cleaning. Its modular design supports varied applications by adjusting free screw volume, speed, and torque, accommodating both laboratory and production-scale operations. Capable of processing various solids, powders, and granules, it enhances operational efficiency with speeds up to 1,800 rpm. The ZSK Mv PLUS operates with a specific torque of 11.3 Nm/cm³, delivering up to 40% increased throughput compared to previous models. Constructed from stainless steel, it ensures hygienic and easy-to-clean surfaces, reducing downtime. Additionally, it supports hybrid versions, enabling the production of both dry texturized vegetable proteins and high moisture meat analogues with customization options and engineering support available to meet unique production needs.

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Toasts and Roasts Cereal and Snack Products

The 2-Zone Industrial Toaster from CEREX AG is engineered for processing cereal and snack products with efficiency and precision. This equipment features a robust design with multi-layer insulation, minimizing heat loss while ensuring consistent toasting across cereals, granola, nuts, and seeds. Equipped with a Tube Sheet Removal System, it significantly reduces cleaning time and downtime. The COF-1076 model handles up to 1,000 kg/h, while the COF-2076 model offers a higher capacity of up to 2,000 kg/h. Both models operate within a temperature range of 230-300°C, using either natural gas or LPG heating, and are constructed from durable stainless steel for enhanced corrosion resistance. The Efficient Particle Removal System ensures product quality by preventing contaminants during processing. Ideal for continuous, high-speed operations in breakfast cereal manufacturing and snack food production, these toasters integrate seamlessly into existing production lines, offering customizable features and engineering support for optimal performance.

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Cooks and Mixes Grains Efficiently

The Rotary Cooker from CEREX AG is engineered to enhance your food processing operations, particularly in the cereal and snack industries. This cooker distinguishes itself with a patented Bichsel system, ensuring uniform steam heating through its unique vessel geometry and steam admission process. The rotary cooker effectively handles continuous cooking, heating, and mixing of grains, making it ideal for producing cornflakes, granola clusters, muesli base flakes, and puffed rice snacks. With a capacity of up to 500 kg/h, it supports high-volume production while maintaining product quality, thanks to its pressure-controlled operation that optimizes cooking phases. Designed with process-optimized vessel geometry and an internal lid structure that prevents dead zones, it ensures consistent results and easy cleaning. Customizable with or without insulation, the cooker also offers low maintenance needs, making it a reliable choice for efficient, high-speed production lines in food processing facilities.

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Screens and Separates Food Granules Effectively

The ScreenersCEREX from CEREX AG is designed to enhance your food processing line with its specialized tumbler screening technology. Employing adjustable three-dimensional agitation, it ensures that particles span across screen decks evenly, reducing abrasion and dust generation while maximizing separation accuracy. Ideal for cereals, granola, nuts, and coated products, it efficiently processes items like cornflakes, puffed rice, and crispy snacks. With options for multiple decks and a semi-automatic operation, this screener integrates seamlessly into continuous production lines. Built with a fully enclosed design to prevent dust emissions and featuring a quick-release locking mechanism for easy deck changes, the ScreenersCEREX minimizes mechanical stress on your facility and offers hassle-free maintenance.

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Toasts and Heats Grains and Cereals

The 1-Zone Toaster COF-338 and COF-1038 from Cerex AG are engineered to meet the demanding needs of food processing industries, such as breakfast cereal and snack food production. Designed with the latest advancements, these toasters incorporate a new multi-layer insulation system, enhancing thermal efficiency by reducing heat loss and maintaining optimal temperatures between 230-300°C. With heating options including electrical, natural gas, or LPG, they offer flexibility in operations to suit your plant’s energy needs.

The innovative Tube Sheet Removal System allows for easy external access, simplifying cleaning processes and minimizing downtime. This feature supports continuous high-speed operations, a vital requirement for processing up to 500 kg/h as required by high throughput manufacturing.

Constructed from durable stainless steel, the 1-Zone Toaster also integrates an efficient Particle Removal System (PRS), ensuring product purity and quality. Its design makes it ideal for producing a wide range of products, including cornflakes, granola clusters, and coated nuts. The COF-338 and COF-1038 models are perfect for food processing companies seeking a reliable and efficient solution in grain and cereal toasting operations.

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Applies Uniform Coating to Cereal and Snack Products

The Coating Drum from CEREX AG is engineered to enhance your cereal and snack production line with a focus on precision and efficiency. Featuring a diameter of 1200 mm, it allows for flexible coating of various products, including cornflakes, chocolate-coated nuts, and granola clusters. The drum is insulated to prevent heat loss, eliminating the need for additional drum heating. Its design focuses on minimal abrasion and uniform slurry application via specially designed adaptable spraying nozzles, supporting easy integration into continuous operations. The heated blocks with internal piping and individually controlled nozzle diameters enable precise control over slurry application. Constructed with modular components, this drum ensures quick maintenance and cleaning, making it ideal for operations in food processing environments.

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Dries and Coats Snacks and Cereals

The COD 1040 and COD 2680 modular coating dryers from Cerex AG redefine drying precision for food processing, integrating seamlessly into cereal and snack production lines. These dryers specialize in efficiently drying and coating cereals, granola clusters, and coated nuts. With conveyor widths ranging from 1,000 mm to 2,600 mm, the units offer eight standard sizes to match your production needs, with custom sizes available on request.

Each dryer operates continuously, employing a conveyor system that minimizes energy loss through advanced modular air-up and air-down zones. All modules, built with hygienic design principles, feature lubricating-free stainless steel chains and a full wash-down facility for ease of cleaning. Enhanced by a unique direct-driven shaft design, they eliminate belts and chains, improving operational reliability.

Designed for easy integration, the dryers include configurable utility and cooling zones, and seamless inline incorporation with upstream coating drums or downtream puffing systems. Optional features such as high-pressure conveyor wash systems and customizable feeding mechanisms provide tailored solutions to meet specific manufacturing challenges. These dryers support high-throughput processes, delivering consistent quality for a wide range of granule and solid snack products.

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Dries and Cools Granola and Cereal Products

The Granola Dryer CMG 1040 and CMG 2680 from CEREX AG are modular drying systems designed for the precise control of moisture in granola and cereal products. Featuring a unique modular design, these dryers incorporate a conveyor system with customizable widths and perforation types, ensuring optimal drying efficiency. They are ideal for granola clusters, müsli base flakes, and cereal bars, accommodating both continuous and modular operations. With processing capacities available in five standard sizes, they offer scalability for diverse production needs. Automation is enhanced through direct-driven shafts, eliminating belt and chain maintenance, while an integrated wash-down facility ensures hygiene. Stainless steel construction, with options for higher-grade AISI 316, enhances durability and corrosion resistance. The design eliminates horizontal surfaces and exposed bolts in the product zone, promoting cleanliness. CEREX provides engineering support for customization, including contact part polishing and additional spreading and agitating options, ensuring your drying solution meets specific production requirements.

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