Processes Cocoa and Nut Pastes Continuously

The Spindle Mill HKM from Hamburg Dresdner Maschinenfabriken is engineered for the precise fine and super fine grinding of cocoa liquor, nuts, and tahina. This continuous working mill optimizes production lines with its innovative design, combining pressure, friction, and shear forces. Designed for cocoa processors and nut paste producers, it efficiently handles products like almond butter, chocolate, and hummus. It features throughput levels of up to 2000 kg/h, driven by an advanced PLC-controlled system for seamless integration into your operations. The wear-resistant stainless steel construction, reversible grinding pot, and automatic temperature control enhance both durability and product consistency. The HKM conforms with EU machinery guidelines, ensuring compliance while providing energy efficiency with reduced cooling and warm water consumption. For added flexibility, it integrates easily with complementary equipment such as the Beater Blade Mill SMM. Enjoy the advantage of Hamburg Dresdner’s robust engineering support for all customization needs.

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Grinds High-Fat Cocoa and Nuts Efficiently

The Bauermeister Beater Blade Mill SMM is engineered for high-speed grinding of high-fat content products like cocoa nibs and hazelnuts. Its unique beater blades break down material to precise particle sizes, ensuring a pumpable mass ideal for cocoa liquor, chocolate paste, and nut butter. With a jacketed grinding chamber, maintain consistent temperatures for optimal flow properties while achieving particle sizes between 0.15 and 0.5 mm. The equipment operates continuously, with non-ground particles retained within the system, minimizing wear on downstream refiners. Easily integrate into existing production lines with quick blade and sieve changes, supported by automatic grease lubrication. Ideal for chocolate manufacturers and confectionery producers, this mill supports high-capacity processing while maintaining consistent fineness and quality. Choose stainless steel options for processing durability, and benefit from minimal maintenance due to reversible rotation and easy cleaning procedures.

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Refines and Optimizes Chocolate Production

The Five-Roll Refiners HFR Series from Hamburg Dresdner Maschinenfabriken offers precision refining for chocolate manufacturers seeking to perfect their product’s texture and quality. What sets this equipment apart is its ability to significantly reduce energy consumption by up to 30% per ton, thanks to optimized motor control. The HFR Series operates with automatic roller gap settings and a robust back-pressure system, ensuring consistent particle sizes ranging from 12 to 76 microns. Ideal for producing chocolate bars, truffles, and coatings, it boasts a throughput of up to 1,550 kg/h.

Integrating seamlessly into continuous and high-speed production environments, the Five-Roll Refiners provide real-time performance metrics via the integrated Stripe Detection Cockpit (SDC). Constructed with a hygienic design, including stainless steel components, these machines are engineered for minimal maintenance and easy cleaning. The optional Fineness Measuring Unit enhances monitoring precision, guaranteeing uniformity across batches. Custom configurations, combined with engineering support, enable these refiners to fit various production requirements, positioning them as an essential tool for any chocolate manufacturer focused on efficiency and product excellence.

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Presses and Separates Cocoa Liquor into Butter and Cake

The Cocoa Pressing Plant HHP 14 from Petzholdt-Heidenauer is engineered to streamline high-capacity cocoa processing. This plant is equipped with advanced “Coriolis” Flowmeter Measurement Technology, ensuring consistent cocoa liquor press results. It features a programmable control system that tailors pressing conditions to specific cocoa mass qualities. Operating with capacities up to 2700 kg/h at varying residual butter contents, the HHP 14 is optimal for producing cocoa butter and cake with precision. Its integration in automated processing lines is simplified through high-performance “Radial-Piston” pumps and adaptable filling systems, allowing for seamless scalability. With a connected load of 38 kW and designed to occupy a space of 10800 x 6000 mm, it supports efficient energy utilization while handling intensive production demands. Enhanced monitoring capabilities, such as scale-based butter weight control and electronic ram positioning, ensure reliable performance for chocolate manufacturers and cocoa producers.

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High product quality for your local demand

Kuipers’ complete processing lines for various snacks are designed as a turnkey project and incorporated into a mainframe with two sidebars which gives the entire fryer plant a clean and safe design.

The sunflower seeds frying line is configured to ensure optimal heat distribution and heat treatment regardless of the type of snack you wish to process. This ensures the lowest possible Free Fatty Acid development and frying oil turnover time. It is especially designed with low heat load heat exchangers combined with constant removal of the dirt allowing the quality of the frying oil to remain adequate much longer than other conventional systems. This oil can then be used for a longer time period which saves processing costs drastically. It is also equipped with a centralised control panel which is embedded into a computer program and continuously communicates with the other control boards, thus checking and controlling all the process parameters.

The frying oil in the fryer can be heated either with thermal oil or electrical elements. The continuous frying lines can be customised and applied to process other snacks like onion, mash potato products, peanuts, shrimp crackers, mini croutons, samosas or corn nuts to cater to the local demands.

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Always maintain a high product quality

Kuipers’ complete processing lines for various snacks are capable of processing snacks that have been already pre-dried as well as extruded products. It uses a unique frying technology, wherein snacks are carefully transported through the fryer in a continuous process while being carefully monitored. It allows you to easily control and monitor the process through its main programmable logic controller.

The frying line for extruded snacks is configured to enable gentle heat transfer to heat up the frying oil with a very small fluctuation in temperature of the frying oil. Its low frying oil content in its unique fryer pans help achieve a oil turn over time of less than 3 hours. It is also designed to prevent dust and small particles from entering the fryer maintaining oil quality for longer periods. Production transportation within the fryer is also key in the process. This allows every single piece of the product to have the exact same retention time and no possibility to escape from the flow to stay behind and burn. Customization according to the raw product makes the whole process accurate and the product quality consistent.

The efficiency of our technology combined with the optimal process for the specific product allows uninterrupted production for days or weeks. It does not require an expensive filter system or adding chemicals which eventually have an impact on the quality of the end product and the health of the consumer.

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Crushes and Homogenizes Bulk Materials

The Bexmill ABM from Hosokawa Alpine is a versatile conical mill designed for the efficient crushing and homogenization of bulk materials. It enhances flowability and bulk density, ideal for applications in pharmaceuticals, chemicals, and food processing. Employing a conical grinding chamber, it ensures high speeds and consistent particle size distribution without opening the chamber. The Bexmill ABM is adept at processing a wide range of materials, from powdered milk to titanium dioxide pigment, achieving throughput rates from 10 to 10,000 kg/h. Its PLC-controlled operation allows seamless integration into existing production lines, accommodating both laboratory and industrial scale processes with quick tool change for ease of maintenance. Offered in stainless steel, this mill is compliant with FDA standards, ensuring compatibility for sensitive applications. Customizable configurations, including ATEX-compliant designs, cater to specific user needs.

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A complete and sustainable solution for frying potato products

Kuipers’ complete processing and frying lines for various potato products

provide a turnkey solution of turning raw potato input into delicious deep-fried snacks until packaging. It offers a customized approach to process potato  products which consequently ensures efficiency throughout the line.

The frying line for potato chips uses gentle heat transfer to heat up the frying oil and ensure that your product is evenly fried. The production plant is a continuous and fully automatic operation. It starts with receiving the raw potatoes and includes the necessary potato washing and de-stoning equipment to clean and prevent damage to the peeling and slicing or dicing units. In the peeling stage, it applies batch type, abrasive peeling. It is also equipped with a blancher to reduce the sugar content from the potato slices and prevent quick dark colouring The plant also includes a smart water treatment system which allows the lowest possible water usage in the industry, reducing it by three hundred per cent.

Kuipers’ systems provide you with an option for frying oil heating via a thermal oil heater or electrical elements. Apart from potato chips, Kuipers also designs and manufactures small French fries factories for either frozen or chilled end products. The chips line can also be used to produce potato sticks.

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Automatically weighs and conveys micro-ingredients

Agriflex’s automatic micro-doser is a fully automated station for micro- and midi-ingredients, designed according to customer requirements. Ingredients are loaded into dedicated containers; the system then handles loading, dosing and pneumatic transport to the point of use, integrated with the main plant controls.

High-precision weighing ensures recipe standardisation, while PLC control and connectivity allow you to track each batch and minimise human error. Containers and internal mechanical components are adapted to ingredient characteristics, from free-flowing powders to more cohesive materials. Automatic micro-dosing is especially valuable where frequent changeovers and multiple SKUs make manual handling costly and error-prone.

By automating micro-ingredient handling, you reduce labour, improve hygiene and cut scrap rates often associated with mis-weighed improvers, colourants, fats or functional powders. The system can be combined with flour silos, fermentation systems and cooling units to form a fully integrated dough or batter preparation plant.

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Weighs and doses micro-ingredients by operator guidance

The semi-automatic micro-doser from Agriflex is part of a family of systems dedicated to storing and dosing small and medium-sized ingredients by weight. It is particularly suited to biscuit, bread, confectionery and general food production where recipe accuracy for salt, improvers, enzymes or spices is critical.

Ingredients are loaded into dedicated containers and weighed on an integrated scale following on-screen instructions. The system guides the operator through each recipe, recording batches and reducing the risk of omission or over-addition. Dosed micro-ingredients are then conveyed to the main mixing point and combined with bulk flour and liquids.

Semi-automatic operation balances investment and flexibility: you benefit from recipe management, traceability and reduced scrap, while keeping manual loading for frequent changeovers or low-volume ingredients. Stations can be tailored with different numbers and sizes of hoppers to match your formulation portfolio.

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