Lifts and Maneuvers Bulk Containers and Materials

The Hanningfield Uni-Hoist series offers fully customizable lift systems designed for industrial material handling across diverse sectors, including pharmaceutical, food, and chemical industries. Engineered to streamline processes, these hoists allow you to raise, lower, rotate, and invert Intermediate Bulk Containers (IBCs), drums, bins, and more with ease. Using a lead-screw or chain lifting mechanism, they ensure safe, repeatable operations in hygienic conditions, reducing energy consumption with manual, electric, and pneumatic models available.

Uni-Hoist systems cater to a variety of applications, from handling pharmaceutical powders to chemical reagents and cannabis products. The systems are designed to integrate seamlessly with your processing line, enabling precise maneuvering and efficient docking of materials, which optimizes workflow and enhances operator safety by eliminating the need for manual lifting.

Available in stainless steel construction suited for GMP environments, these hoists come with options for ATEX compliance, ensuring safe use in explosive atmospheres when required. The Uni-Hoist’s modular design features various attachments like lifting forks and clamp arms, making it adaptable to specific operational needs. The systems support capacities ranging from light-duty (250 kgs) to heavy-duty (2,000 kgs), compliant with industry standards for material handling. With thorough validation documentation available, these hoists represent a reliable, efficient solution for lifting and handling requirements.

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Controls Dust and Empties Bags Efficiently

The Sack Tip Station by Hanningfield Process Systems is engineered for precise and efficient powder handling across various industries, including pharmaceuticals, food and beverage, chemicals, and nutraceuticals. Its core innovation lies in the ability to integrate seamlessly into existing production lines, facilitating manual or continuous operations. This station addresses dust control challenges by incorporating a dust extraction system that safeguards the operator and environment. It is constructed from durable 316L stainless steel for high corrosion resistance and features FDA-compliant seals for stringent hygiene standards. Typically used to empty bags efficiently, it can integrate with downstream vacuum conveyors or alternative transfer methods, optimizing workflow. The Sack Tip Station supports customization options to perfectly align with specific application needs and can include validation documentation for regulatory compliance.

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Regulates and Controls Powder Flow

The Powder Flow Control System from Hanningfield is designed for the precise regulation of powder transfer in pharmaceutical, nutraceutical, and food processing environments. Featuring a robust rotary valve mechanism, it enables controlled dosing and efficient discharge regulation, essential for operations needing uninterrupted powder flow. This system is specially tailored for applications such as tablet and capsule production, dietary supplements, and beverage flavorings, ensuring minimal waste and optimal product integrity. Constructed from 316L stainless steel and equipped with FDA-compliant seals, it assures compliance with stringent industry standards for hygiene and corrosion resistance. Integration is seamless with existing machinery, utilizing PLC controls for continuous and automated processing, and features like level monitoring and sampling ports to prevent overflow and ensure quality assurance. The unit’s tri-clover clamps facilitate easy disassembly, promoting quick cleaning and maintenance, crucial for minimizing downtime and upholding cleanliness. Adaptations, such as varying flange types, permit compatibility with diverse production settings, backed by engineering support for specialized customization requirements.

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Processes and Sizes Bulk Powders Efficiently

The Uni-Mill M60-B from Hanningfield is an advanced conical mill engineered for the rigorous demands of high-capacity powder processing. Featuring an over-driven milling design, it offers precise control over particle size through customizable screen and impeller configurations. The M60-B excels in applications such as processing pharmaceutical powders and food ingredients, ensuring consistent granule and powder specifications essential for end-products like paracetamol tablets and protein powders. Its robust 15kW motor facilitates a throughput capacity of up to 7,200 kgs/hr, making it suited for continuous, high-speed operations. Constructed from 316L stainless steel, it offers superior corrosion resistance, meeting stringent GMP and FDA standards. Integration into production lines is seamless with customizable inlet/outlet configurations and options for various mounting solutions. Additionally, the unit supports energy-efficient operations with variable speed settings, thereby reducing operational costs. Maintenance is efficient with easy access for inspection and cleaning, essential for minimizing downtime.

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Processes and Reduces Particle Size in Powders

The Uni-Mill M20-B from Hanningfield is an engineered-to-order conical mill designed for high-capacity production. Utilizing an over-driven milling system, it processes and reduces particle sizes efficiently with a throughput of up to 1,800 kg/hr. Featuring a 203mm screen and 4.0kW motor set at 1480RPM, the M20-B offers variable speed for optimized control. It adeptly handles powders and granules in industries such as pharmaceuticals, food, chemicals, and nuclear, producing tablets, capsules, and various powdered products. Constructed from 316L stainless steel, it ensures durability and resistance to corrosion, suitable for GMP and FDA-compliant operations. Equipped with customizable tooling and mounting options, it seamlessly integrates into your production line, tailored to meet specific process requirements.

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Reduces Particle Size through Shearing and Compression

The Uni-Mill B-Series from Hanningfield offers a robust solution for precise particle reduction through its over-driven conical milling design. Using a belt-driven impeller, the Uni-Mill compresses and shears material to achieve efficient size reduction with minimal heat generation, making it ideal for processing pharmaceuticals, nutraceuticals, and chemicals. With models ranging from the M10-B to the M60-B, it caters to varying throughput needs, from low to high capacity, handling up to 7200 kg/hr. The stainless steel construction ensures compliance with FDA standards, while ATEX options offer enhanced safety for explosive environments. Its adaptable design supports both wet and dry milling, integrating seamlessly into continuous, automated production lines. Customizable features, including screen variability and inlet and outlet configurations, offer further flexibility, supported by comprehensive validation documentation (FS/DS, FAT, SAT, IQ/OQ) and CIP systems for easy maintenance.

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Performs Precision Particle Size Reduction

The Uni-Mill U-Series from Hanningfield is a versatile under-driven conical milling machine known for its efficient size reduction capabilities. Leveraging a gearbox-driven impeller rotating within a 60-degree screen, it ensures effective comminution by compressing and shearing materials, making it ideal for pharmaceutical, food, and chemical industries. With models catering from lab to high-capacity production, it supports tablet formulations, protein powders, and cannabinoid isolates, offering throughput up to 4000 kgs/hr. Its design integrates seamlessly with production lines, providing in-line feed and discharge. Built with 316L stainless steel, it complies with GMP and FDA regulations, ensuring corrosion resistance and product safety. Optimized for low heat and noise, it includes custom options like CIP systems and ATEX-rated components for explosive environments.

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Achieves Efficient Particle Size Reduction

The Uni-Mill B-Series from Hanningfield is an over-driven conical milling solution that excels in efficient particle size reduction across pharmaceutical, nutraceutical, and chemical industries. Utilizing a belt-driven impeller inside a 60º inclusive screen, it ensures precise comminution through compression and shearing. This conical mill accommodates both dry and wet milling, supporting diverse applications such as powder processing and oral solid dosage production. Capable of achieving particle sizes as low as 150 microns, the Uni-Mill models offer varying throughputs—up to 7200 kgs/hr. Designed for seamless integration into production lines, the mill can be customized with options like nitrogen purging and temperature monitoring. Constructed with 316L stainless steel contact parts, and FDA-compliant seals, it complies with stringent industry standards, including ATEX for explosive environments. With customization available for inlet/outlet configurations, it supports efficient CIP systems for easy and contamination-free cleaning, backed by engineering support for tailored solutions.

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Stores and Contains High-Value Powders

Hanningfield’s Stainless Steel Drums offer a robust solution for the secure storage and containment of high-value powders in industries such as pharmaceuticals, food and beverage, and chemicals. Constructed from 316L stainless steel with an FDA-approved silicone lid gasket, these drums ensure contamination-free handling while meeting stringent GMP standards. With capacities ranging from 5 to 200 liters and custom sizing options available, they cater to varied operational needs. The hygienic design is complemented by a crevice-free interior and an easy-clean feature, making it suitable for industries requiring high purity levels. The durable construction supports stacking, optimizing storage efficiency without compromising on accessibility, and integrates seamless into existing production environments. Optional customizations, such as specific inlet arrangements, enhance operational flexibility, ensuring the drums align perfectly with your processing requirements.

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Safely Stores and Transports Sensitive Powders

Hanningfield’s stainless steel Intermediate Bulk Containers (IBCs) offer reliable and efficient solutions for storing and transporting sensitive powders across the pharmaceutical, food, and chemical industries. Ideal for applications including dietary supplements, protein powders, and oral solid dosage forms, these IBCs ensure dust-tight charging and discharging, seamlessly integrating into manual or automated processes. Customizable to various capacities from 150 to 2000 liters, they can be fitted with features like castors, lifting loops, and corner stacking profiles for enhanced handling. Constructed with 316L stainless steel contact surfaces for superior corrosion resistance, these containers meet stringent FDA and GMP standards, suitable for batch and continuous operations. Available with optional CIP systems for easy, contamination-free cleaning, they provide robust customization options to replicate or modify existing designs, ensuring compatibility with your current production line.

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