Meters and Feeds Bulk Solids Accurately

The Smart Flow Meter K-SFM from Coperion K-Tron is a specialized device designed for the gentle and precise metering of bulk solids. This innovative flow meter stands out for its unique design, featuring no moving parts, which ensures reduced maintenance requirements and gentle handling of materials such as powders, grains, and fibers. Utilizing patented Smart Force Transducer technology, the K-SFM provides accurate flow rate measurement through two measuring channels, making it ideal for applications in plastics, chemicals, food, and more.

The K-SFM is suitable for continuous and automatic operations, handling diverse end-products like polyethylene pellets, epoxy resins, and flour efficiently. With variants like the K-SFM-275-B and K-SFM-350-B, it offers flexibility in processing capacity, accommodating a range of materials from 0.2 mm to 10 mm in size. It supports integration within production lines for material flow control, ensuring seamless material management and quantitative bulk goods measurement.

Constructed with stainless steel, AISI 316L, the device boasts high corrosion resistance, making it robust for demanding industrial environments. It is available with hazardous location options, including ATEX and NEC, ensuring safety and compliance in a variety of settings. Compact and reliable, the K-SFM allows easy disassembly for maintenance and cleaning, promoting operational efficiency and productivity.

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Processes and Pelletizes Polymers and Pharmaceutical Materials

The Coperion Strand Pelletizer SP 500 HD is engineered for efficient production and precision in polymer and pharmaceutical pelletizing applications. This machine excels by converting various polymer melts into uniform pellets suitable for plastics, chemicals, food products, and pharmaceuticals. Its robust design supports a throughput range from 30 to 6,300 kg/h, making it adaptable from small-scale operations to large continuous production lines. The SP 500 HD operates with a combination of cooling, dewatering, pelletizing, and screening processes, ensuring consistency and quality in the output.

Equipped with a PLC-based control system, it seamlessly integrates with upstream and downstream equipment, enhancing productivity while reducing manual intervention. The machine is constructed with corrosion-resistant materials and meets FDA and GMP standards, especially beneficial for pharmaceutical applications. It supports semi-automatic and automatic operations with options for customization, allowing for adjustments to suit specific production requirements. Maintenance is simplified through an accessible design that permits easy cleaning and minimizes downtime. Whether you are producing biodegradable plastic pellets or pharmaceutical granules, the SP 500 HD stands out for its versatility and engineering excellence.

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Conveys Powders, Pellets, and Granules Efficiently

The Positive Displacement Vacuum Blower from Coperion K-Tron is engineered to enhance continuous pressure and vacuum conveying of pellets, powders, and granules across multiple industries, including plastics, chemicals, food, and more. This blower package operates with a robust positive displacement mechanism, ensuring dependable transport in high-speed processing environments. Tailored to your operation’s needs, it supports systems from 51 mm to 254 mm and can generate up to 474 mbar of vacuum pressure.

Constructed for reliability and integration, it features a heavy-duty blower base and a totally enclosed drive guard. The inclusion of an IEC or NEMA motor mount frame facilitates seamless integration into existing production lines. The blower is equipped to handle diverse materials such as polyethylene pellets, PET flakes, and superabsorbent polymer fibers efficiently.

What sets this blower apart is its energy-efficient design, utilizing vibration mounting pads and a chamber-absorptive discharge silencer for quieter, smoother operation. It meets OSHA and CE compliance standards, ensuring it is safe and reliable for industrial application. Additionally, with customizable configurations and engineering support available, it is adaptable to specific production demands, enhancing overall conveying efficiencies.

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Pelletizes and Cuts Extruded Materials

The Centric Pelletizer ZGF Series from Coperion is engineered to enhance pelletizing efficiency for a wide range of industries, including food, pet food, chemicals, and pharmaceuticals. What sets this equipment apart is its precise knife rotor system, which centrally aligns to the die plate, cutting extruded products directly at the end of the extruder. This configuration ensures uniform pellet length and maintains high product quality. Ideal for producing cornflakes, fish pellets, dog kibble, polymer pellets, and pharmaceutical tablets, the series supports continuous, high-speed operations with adjustable pellet length through variable knife speeds. The ZGF Series integrates seamlessly with twin screw extruders, connected via quick release mechanisms for fast assembly and disassembly, minimizing downtime in your production line. Its stainless steel construction provides corrosion resistance, suitable for various operational environments. Moreover, the pelletizer comes equipped with a safety feature to ensure the hood remains closed until the motor stops, enhancing operational safety. Customization options, such as the number of knives and rotor speed, allow you to tailor the machine to specific production needs, supported by Coperion’s engineering expertise.

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Processes and Dries Nuts, Seeds, and Snacks

The Modular Rotary Oven from AC Horn Manufacturing is tailored for snack and nut processing applications, offering a versatile solution to drying and roasting challenges. Its modular design allows linking multiple heating zones for customized temperature and airflow configurations, perfect for processing flavored sunflower seeds, roasted almonds, and extruded corn snacks. With continuous operation capabilities, this oven efficiently manages moisture reduction and flavor infusion through its uniformly welded stainless steel construction, supporting sanitary requirements with easy wash-down access. Capable of handling diverse product types like solids and granules, it integrates seamlessly into existing production lines with options for customization to enhance processing efficiency.

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Applies Oils and Seasonings to Snack Products

AC Horn Manufacturing’s Industrial Seasoning and Coating System is engineered to optimize flavor application in snack production. This system features continuous flow oil applicators and electromagnetic scarf plates for even distribution of oils, seasonings, and slurries. Ideal for producing caramel popcorn, honey-roasted peanuts, and chili lime tortilla chips, it supports various snack food industries. The system’s processing capacity is tailored to meet specific production needs, ensuring seamless integration with existing lines. With options for stainless steel construction, it offers corrosion resistance and durability. Easy to clean and maintain, it connects with CIP systems to minimize downtime. Customization is available for specific product requirements, supported by AC Horn’s experienced engineers.

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Transfers and Arranges Products for Packing

AC Horn Manufacturing offers the Packoff Conveyor System, designed to efficiently facilitate the transfer of snack and nut products from packaging machines to pack-off stations. This system is engineered to address manual labor challenges in the packaging room by gently conveying products like microwave popcorn bags and snack packs to a rotary table for seamless packing. Capable of continuous and high-speed operations, it integrates smoothly into existing production lines, enhancing throughput and minimizing labor dependency. Constructed with durable materials to withstand rigorous food processing environments, and features fully adjustable components for operator comfort and efficiency. The Packoff Conveyor System is suitable for various food and snack industries, ensuring reliable and streamlined product handling and packing.

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Collates and Aligns Snack Products for Packing

The Single Lane Collator from AC Horn Manufacturing efficiently collates and aligns snack food products for streamlined packing processes. Designed to reduce labor and enhance productivity, it accepts bags from the packaging machine and gently conveys them into a sequence for easy grouping and packing. Ideal for applications in popcorn, roasted nuts, and coated nuts, it caters to the needs of snack food manufacturers and nut processing companies. This collator is engineered for continuous, high-speed operation, featuring automated functions that minimize manual handling. Its robust design ensures seamless integration into existing production lines, while options for loose pack configurations enhance versatility. With a focus on reducing operational costs and increasing throughput, the Single Lane Collator is a reliable solution for modern packaging rooms.

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Conveys and Packs Snack Foods and Nuts

The Smart Pack Conveyor from AC Horn Manufacturing is engineered specifically for snack food and nut processing, offering seamless integration into high-speed packaging lines. This system excels in accurate conveying and rapid counting, handling diverse products such as microwave popcorn bags, caramel-coated popcorn, and wasabi-coated peanuts. Capable of processing up to 140 bags per minute, it features a flexible flipper option for precise distribution to packaging stations. Designed for continuous and high-speed operations, the Smart Pack Conveyor ensures efficient handling of solid and granular products. Built with stainless steel for durability and longevity, it optimizes energy usage by incorporating an advanced motor control system. Easy to maintain, with options for customization, it supports snack food manufacturers, nut processors, and confectionery producers in enhancing their packaging operations.

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