Transfers and Loads Capsules Efficiently

The Hanningfield CapsuJet Capsule Transfer Systems, including the C20 and FCC models, revolutionize capsule handling for pharmaceutical manufacturers and nutraceutical companies. Designed to enhance the efficiency of pill production lines, these systems excel in automating the loading and unloading processes for both empty and filled capsules.

The CapsuJet C20 efficiently transfers up to 300,000 empty capsules per hour from ground-level hoppers into filling machines, while the CapsuJet FCC manages filled capsules, conveying up to 200,000 per hour to downstream processes. Both models utilize a gentle conveyance method to minimize capsule damage, making them ideal for a wide array of capsule types including gelatin, vegetarian, and CBD capsules.

Constructed with 316L stainless steel contact parts and FDA-compliant seals, these systems offer robust durability and compliance with stringent pharmaceutical standards. The optional level control feature facilitates automated loading, reducing manual intervention and ensuring consistency during high-speed operations. Customizable hoppers accommodate various capsule sizes, further enhancing flexibility.

Integration into existing production lines is seamless, supported by full validation documentation and customization options to meet specific operational demands. Whether you’re in the pharmaceutical, food and beverage, or chemical industry, Hanningfield’s CapsuJet systems provide reliable, high-performance solutions for your capsule handling needs.

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Blends and Uniformly Mixes Powders and Granules

The Uni-Blend bin blender from Hanningfield is engineered to precisely mix and blend powders and granules across diverse industries such as pharmaceuticals and chemicals. Utilizing a gentle tumbling action, it ensures uniform batch consistency ideal for tablet formulations and dietary supplements. Designed for flexibility, it accommodates container sizes up to 2000 liters and supports efficient batch processing without the need for washdown, thanks to its ‘Blend-in-the-Bin’ capability. This unit offers integrated control systems conforming to 21 CFR Part 11 for compliance in regulated environments. Fabricated with stainless steel, the Uni-Blend withstands corrosive substances, making it suitable for sanitary applications. Customizable for specific needs, options include various mounting configurations such as stand-alone, through-the-wall, and post hoist. Supporting full validation with procedural documentation and 3.1 mill certificates, this blender is engineered to meet GMP standards, simplifying cleaning and maintenance through offline charging and discharging, thereby optimizing operational efficiency.

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Shreds and Reduces Size of Bulk Materials

The Hanningfield Pharmaceutical Shredder is a purpose-built solution for achieving efficient pre-milling size reduction of bulk materials such as pharmaceutical powders and nutraceutical granules. This shredder stands out with its compact design, suitable for inline integration within continuous processing operations. The unit operates by rapidly shredding and reducing the size of agglomerated powders and granules, using rotational speeds of 1,000-2,000 RPM for effective grinding.

Ideal for applications in pharmaceuticals, nutraceuticals, fine chemicals, and cannabis industries, it supports the production of tablets, capsules, dietary supplements, and herbal extracts by preparing materials for subsequent milling processes. Its high throughput capacity ensures maximum productivity, seamlessly integrating with upstream and downstream equipment via tri-clover connections.

Constructed with FDA-compliant 316L stainless steel contact parts for superior corrosion resistance, the shredder complies with GMP standards. The equipment offers a clean, GMP design with easy maintenance and is customizable with various sizes to meet specific throughput requirements. Hanningfield provides full engineering support, ensuring each machine aligns with your operational needs, complete with detailed validation documentation and certifications for compliance.

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Lifts and Maneuvers Bulk Containers and Materials

The Hanningfield Uni-Hoist series offers fully customizable lift systems designed for industrial material handling across diverse sectors, including pharmaceutical, food, and chemical industries. Engineered to streamline processes, these hoists allow you to raise, lower, rotate, and invert Intermediate Bulk Containers (IBCs), drums, bins, and more with ease. Using a lead-screw or chain lifting mechanism, they ensure safe, repeatable operations in hygienic conditions, reducing energy consumption with manual, electric, and pneumatic models available.

Uni-Hoist systems cater to a variety of applications, from handling pharmaceutical powders to chemical reagents and cannabis products. The systems are designed to integrate seamlessly with your processing line, enabling precise maneuvering and efficient docking of materials, which optimizes workflow and enhances operator safety by eliminating the need for manual lifting.

Available in stainless steel construction suited for GMP environments, these hoists come with options for ATEX compliance, ensuring safe use in explosive atmospheres when required. The Uni-Hoist’s modular design features various attachments like lifting forks and clamp arms, making it adaptable to specific operational needs. The systems support capacities ranging from light-duty (250 kgs) to heavy-duty (2,000 kgs), compliant with industry standards for material handling. With thorough validation documentation available, these hoists represent a reliable, efficient solution for lifting and handling requirements.

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Mixes and Blends Powders and Granules

The Drum Tumblers from Hanningfield are designed to efficiently mix and blend powders, granules, and solids for industries such as pharmaceutical, food and beverage, chemical, and nutraceutical. This versatile equipment supports batch, stand-alone, and portable operations, with models capable of handling containers up to 200 liters and a safe working load of 200 kilograms. Employing variable RPM for tailored operation, it ensures uniform batch processing, critical for consistent end-product quality across pharmaceuticals, nutritional supplements, and more. Constructed with 316L stainless steel, the drum tumblers are compliant with GMP standards and can be equipped with controls meeting 21 CFR Part 11 for data recording and traceability. Transitioning between batches is efficient with minimal downtime, and an optional portable loading cart enhances operational flexibility. Full validation documentation and engineering support are available, making it adaptable to your production line needs.

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Automates and Optimizes Drum Tipping

The Drum Tippers by Hanningfield provide an automated solution for industrial material handling, offering a significant improvement over manual processes. Designed to automate and optimize drum tipping and positioning, these tippers are ideal for industries including pharmaceuticals, food and beverage, nuclear, chemical, and cannabis. Capable of handling solids, powders, and granules, they ensure a seamless fit into your existing production line with options for both manual and automated operations.

Constructed from durable stainless steel, Hanningfield Drum Tippers conform to GMP requirements, making them suitable for high integrity applications such as docking to inflatable seals on isolators. Their design supports multiple tipping heights for process flexibility and includes ATEX (ex-proof) versions for operations in potentially explosive environments.

These drum tippers offer robust integration possibilities, whether configured as a fixed base unit or a mobile trolley, and can accommodate a variety of drum sizes with optional outlet chutes or valve systems. Comprehensive documentation, compliance with standards like EN10204, and support for validation are provided to ensure smooth implementation and adherence to industry regulations. Tailored engineering support is available to match specific needs, including customization of tipping criteria and configuration.

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Controls Dust and Empties Bags Efficiently

The Sack Tip Station by Hanningfield Process Systems is engineered for precise and efficient powder handling across various industries, including pharmaceuticals, food and beverage, chemicals, and nutraceuticals. Its core innovation lies in the ability to integrate seamlessly into existing production lines, facilitating manual or continuous operations. This station addresses dust control challenges by incorporating a dust extraction system that safeguards the operator and environment. It is constructed from durable 316L stainless steel for high corrosion resistance and features FDA-compliant seals for stringent hygiene standards. Typically used to empty bags efficiently, it can integrate with downstream vacuum conveyors or alternative transfer methods, optimizing workflow. The Sack Tip Station supports customization options to perfectly align with specific application needs and can include validation documentation for regulatory compliance.

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Regulates and Controls Powder Flow

The Powder Flow Control System from Hanningfield is designed for the precise regulation of powder transfer in pharmaceutical, nutraceutical, and food processing environments. Featuring a robust rotary valve mechanism, it enables controlled dosing and efficient discharge regulation, essential for operations needing uninterrupted powder flow. This system is specially tailored for applications such as tablet and capsule production, dietary supplements, and beverage flavorings, ensuring minimal waste and optimal product integrity. Constructed from 316L stainless steel and equipped with FDA-compliant seals, it assures compliance with stringent industry standards for hygiene and corrosion resistance. Integration is seamless with existing machinery, utilizing PLC controls for continuous and automated processing, and features like level monitoring and sampling ports to prevent overflow and ensure quality assurance. The unit’s tri-clover clamps facilitate easy disassembly, promoting quick cleaning and maintenance, crucial for minimizing downtime and upholding cleanliness. Adaptations, such as varying flange types, permit compatibility with diverse production settings, backed by engineering support for specialized customization requirements.

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Processes and Sizes Bulk Powders Efficiently

The Uni-Mill M60-B from Hanningfield is an advanced conical mill engineered for the rigorous demands of high-capacity powder processing. Featuring an over-driven milling design, it offers precise control over particle size through customizable screen and impeller configurations. The M60-B excels in applications such as processing pharmaceutical powders and food ingredients, ensuring consistent granule and powder specifications essential for end-products like paracetamol tablets and protein powders. Its robust 15kW motor facilitates a throughput capacity of up to 7,200 kgs/hr, making it suited for continuous, high-speed operations. Constructed from 316L stainless steel, it offers superior corrosion resistance, meeting stringent GMP and FDA standards. Integration into production lines is seamless with customizable inlet/outlet configurations and options for various mounting solutions. Additionally, the unit supports energy-efficient operations with variable speed settings, thereby reducing operational costs. Maintenance is efficient with easy access for inspection and cleaning, essential for minimizing downtime.

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