Refines wet milling with clean and sterile technology

The DYNO^®-MILL MULTI LAB CIP/SIP from WAB-GROUP^® is a specially designed agitator wet mill for sterile research and development, pilot, and production operations in the pharma industry. It can process low to high-viscous products with batch sizes starting from 500 ml. What is more, it comes with easily interchangeable grinding chambers from 0.3 l to 1.4 l. It can accommodate both, WAB KD agitator discs as well as the DYNO^®-ACCELERATOR. The use of agitating small beads in wet milling efficiently grinds suspended particles to the low micrometer or even nanometer range, maintaining a narrow particle size distribution.

Cleaning in Place (CIP) ensures there is no direct contact between the plant operator and active pharmaceutical ingredients. Steam sterilization up to 135°C ensures plant sterility, guaranteeing a germ-free production of tablets, capsules, injectables, and vaccines.

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Versatilely disperses particles in nano-cosmetic applications

DYNO^®-MILL MULTI LAB (ML) from WAB-GROUP^® is a flexible laboratory agitator bead mill, ideal for research and development and small-scale productions of cosmetics. It can accommodate varying grinding chamber sizes, material selection, and grinding technology. That in both, continuous and discontinuous operation. For the smallest applications, it is designed to use the finest grinding beads down to 0.1mm.

Discontinuous operation employs specially designed 0.15 l and 0.3 l grinding vessels to process low-viscosity suspensions in batch sizes of 85 ml and 170 ml, respectively. Continuous operation is suited to handle highly fluid to viscous, pumpable products. There, grinding containers of 0.15, 0.3, 0.6, and 1.4 l volumes are available to process batch sizes exceeding 500 ml. The use of high-quality ceramic components like SiC, and ZrO₂ assures no metal contamination and thereby, a long service life. It offers variability with two grinding principles in one mill: the DYNO^® agitator disc and the patented DYNO^®-ACCELERATOR.

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Fills and Packages Liquids and Viscous Products

The PVD and PDD series from Kulp Makina are specialized two-head volumetric filling machines, designed to meet the diverse needs of industries like food, cosmetics, and chemicals. These machines excel with their pneumatic operation, enabling precise filling and packaging of liquids, viscous products, and those containing particulates. The system utilizes a controlled volumetric filling process, with capacities ranging from 840 to 1600 packages per hour, depending on model and filling volume.

Applications include a wide range of products—from food items like chocolate spread and tomato paste to cosmetic creams and industrial lubricants—demonstrating its versatility. The machines are fully pneumatic and integrate seamlessly into existing production lines, featuring a user-friendly touch screen interface for ease of operation. An automatic level control system synchronizes with the transfer pump, optimizing product priming from an 80-liter hopper, while an anti-dropping system ensures filling accuracy within ± 1%.

Constructed with 316L stainless steel for parts in contact with products, these machines offer high corrosion resistance, meeting stringent food hygiene standards. Optional features such as CIP (Clean-In-Place) systems and double-jacketed hoppers enhance cleaning and efficiency. Additionally, customization options are available, including interchangeable nozzles and adjustable-speed nozzles for handling foamy products, making these machines adaptable for specialized requirements.

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Fills and Caps Liquid and Viscous Products

The 6 Heads Monoblock from Kulp Makina seamlessly integrates filling and capping functionalities within a compact design. This machine efficiently handles liquids, semi-liquids, and viscous products, making it ideal for diverse industries such as food, cosmetics, and chemicals. With a range of adjustable filling capacities from 50ml to 1000ml, it supports high throughput, processing up to 3600 packages per hour. Equipped with pneumatic and servo-motor options, it ensures precise filling accuracy, ±1%, backed by an anti-dropping system to prevent wastage. The machine is designed for easy integration into production lines with its user-friendly touch screen interface and tri-clamp connections for quick disassembly during cleaning. Materials in contact with products are crafted from 316L stainless steel, ensuring durability and compliance with food hygiene standards. Optional features, including agitators and CIP cleaning systems, offer enhanced flexibility and maintenance efficiency.

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Mixes, Homogenizes, and Disperses Liquids and Powders

The LabMaster 100 VA from Daniatech is a versatile high-shear vacuum mixer engineered for R&D, laboratory, and small-scale production environments. This specialized mixer integrates vacuum technology and high-shear mixing to ensure rapid homogenization, eliminating air entrapment and achieving a uniform product texture for applications in food, beverages, personal care, and biotech industries. With its direct steam and cooling capabilities, it offers precise thermal control, essential for producing stable emulsions, sauces, and creams. Capable of managing viscosities up to 50,000 cP, the LabMaster 100 VA offers a customizable setup with options for alternative fittings and voltage specifications. Its integrated PLC control system enhances automation and process control, ensuring seamless integration into your existing line. Designed according to EHEDG standards, it facilitates easy cleaning and maintenance, ensuring hygienic operations. Additionally, careful engineering allows for customization, including motor types and safety certifications, catering to specific product and process needs.

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Performs High-Shear Mixing and Emulsification

The MixMaster series from Daniatech offers versatile, high-shear mixing solutions for your production line challenges. These mixers employ a rotor-stator principle, efficiently processing applications from dairy to personal care products. Designed for both batch and inline operations, the MixMaster units are adept at handling various viscosities, offering effective homogenization, droplet size-reduction, and emulsification. With capacities ranging from 5 to 30 ms/h and pressure capabilities up to 8 Bar, they maintain consistency in complex mixtures like yogurt smoothies and vegan cheese spreads. Integration is seamless, featuring options like flushed mechanical shaft seals and PLC compatibility for enhanced process control. Constructed with high-quality materials, the MixMaster ensures durability and complies with industry standards, including GMP and FDA, facilitating easy cleaning with CIP systems. Customizable features and engineering support ensure the MixMaster meets your specific production needs.

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Mixes, Homogenizes, and Emulsifies High-Viscosity Products

The ProcessMaster by Daniatech is a high-shear vacuum batch mixer designed for the efficient processing of high-viscosity products in diverse industries, from dairy and food to personal care and biotech. This equipment excels in achieving homogenous mixing through its powerful vacuum system that draws powder below the liquid level, enhancing wetting and dispersion. Its high-shear mixer, combined with a scraper agitator, creates a controlled vortex to eliminate air pockets and ensure uniform product quality.

The ProcessMaster caters to a variety of applications including mixing and emulsification for products like yogurt, almond milk, sauces, and probiotic cultures. With throughput capacities ranging from 300 to 1200 kg/h, it is ideal for both small-scale and large production lines. The unit features an insulated jacket for efficient heating and cooling, with options for direct steam integration for rapid temperature adjustments.

Designed with energy efficiency in mind, the ProcessMaster minimizes operational costs without compromising performance. It is constructed from hygienic materials, adhering to EHEDG standards, and is available with various options to meet specific production requirements, including CIP systems for easy maintenance and cleaning. Customization options allow integration into existing production lines, enhancing flexibility and scalability.

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Processes and Emulsifies Liquids and Slurries

The Ultra MixMaster 32 – 250 from Daniatech is an ultra-high shear mixer engineered to enhance emulsification, homogenisation, and shearing processes within industries such as dairy, food, beverages, and personal care. Operating on the rotor-stator principle, it achieves shear rates up to 120,000 s-1, suitable for both batch and continuous operations. This versatile mixer is ideal for applications ranging from chocolate milk and hummus to shampoo and insulin, facilitating droplet size reduction and slurry shearing. With a flow range of 10-50 m3/h and an outlet pressure of 2.5-7 Bar, it integrates seamlessly into production lines, whether in batch circulation loops or inline setups. The unit includes options for enhanced automation, such as frequency-controlled motors, and offers customization to meet specific process requirements. Constructed to meet rigorous industry standards, it ensures efficient energy consumption and reliable performance over varied operational conditions.

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Fills, Doses, and Positions High-Density Liquids

The LL – CAM Linear Intermittent Motion Filling Machine is engineered by Tecnicam to address precision filling needs across pharmaceutical, cosmetic, and food industries. Specializing in high-density liquids and foams, it ensures accurate dosing and efficient bottle positioning with its format-based scroll system, eliminating nozzle adjustments even for irregular-shaped containers.

Designed for handling an array of products, such as cough syrup, moisturizing creams, and liquid detergents, it processes up to 1000ml bottles with dual-cycle operations. Equipped with a “CIP” (Cleaning-in-Place) system, this machine offers swift maintenance without disassembly, reducing downtime.

Automation is enhanced through mechanical, pneumatic, or gravity-controlled valves, tailoring to various production needs. The high-positioned product tank optimizes dosing for dense products, while dribble-breaking nozzles maintain cleanliness. Suitable for high-speed continuous operations, the machine is machine learning-ready for seamless production line integration. Available configurations meet industry standards for both its structural materials and safety certifications.

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