Refines wet milling with clean and sterile technology

The DYNO^®-MILL MULTI LAB CIP/SIP from WAB-GROUP^® is a specially designed agitator wet mill for sterile research and development, pilot, and production operations in the pharma industry. It can process low to high-viscous products with batch sizes starting from 500 ml. What is more, it comes with easily interchangeable grinding chambers from 0.3 l to 1.4 l. It can accommodate both, WAB KD agitator discs as well as the DYNO^®-ACCELERATOR. The use of agitating small beads in wet milling efficiently grinds suspended particles to the low micrometer or even nanometer range, maintaining a narrow particle size distribution.

Cleaning in Place (CIP) ensures there is no direct contact between the plant operator and active pharmaceutical ingredients. Steam sterilization up to 135°C ensures plant sterility, guaranteeing a germ-free production of tablets, capsules, injectables, and vaccines.

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Transfers and Loads Capsules Efficiently

The Hanningfield CapsuJet Capsule Transfer Systems, including the C20 and FCC models, revolutionize capsule handling for pharmaceutical manufacturers and nutraceutical companies. Designed to enhance the efficiency of pill production lines, these systems excel in automating the loading and unloading processes for both empty and filled capsules.

The CapsuJet C20 efficiently transfers up to 300,000 empty capsules per hour from ground-level hoppers into filling machines, while the CapsuJet FCC manages filled capsules, conveying up to 200,000 per hour to downstream processes. Both models utilize a gentle conveyance method to minimize capsule damage, making them ideal for a wide array of capsule types including gelatin, vegetarian, and CBD capsules.

Constructed with 316L stainless steel contact parts and FDA-compliant seals, these systems offer robust durability and compliance with stringent pharmaceutical standards. The optional level control feature facilitates automated loading, reducing manual intervention and ensuring consistency during high-speed operations. Customizable hoppers accommodate various capsule sizes, further enhancing flexibility.

Integration into existing production lines is seamless, supported by full validation documentation and customization options to meet specific operational demands. Whether you’re in the pharmaceutical, food and beverage, or chemical industry, Hanningfield’s CapsuJet systems provide reliable, high-performance solutions for your capsule handling needs.

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Shreds and Reduces Size of Bulk Materials

The Hanningfield Pharmaceutical Shredder is a purpose-built solution for achieving efficient pre-milling size reduction of bulk materials such as pharmaceutical powders and nutraceutical granules. This shredder stands out with its compact design, suitable for inline integration within continuous processing operations. The unit operates by rapidly shredding and reducing the size of agglomerated powders and granules, using rotational speeds of 1,000-2,000 RPM for effective grinding.

Ideal for applications in pharmaceuticals, nutraceuticals, fine chemicals, and cannabis industries, it supports the production of tablets, capsules, dietary supplements, and herbal extracts by preparing materials for subsequent milling processes. Its high throughput capacity ensures maximum productivity, seamlessly integrating with upstream and downstream equipment via tri-clover connections.

Constructed with FDA-compliant 316L stainless steel contact parts for superior corrosion resistance, the shredder complies with GMP standards. The equipment offers a clean, GMP design with easy maintenance and is customizable with various sizes to meet specific throughput requirements. Hanningfield provides full engineering support, ensuring each machine aligns with your operational needs, complete with detailed validation documentation and certifications for compliance.

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Automates and Optimizes Drum Tipping

The Drum Tippers by Hanningfield provide an automated solution for industrial material handling, offering a significant improvement over manual processes. Designed to automate and optimize drum tipping and positioning, these tippers are ideal for industries including pharmaceuticals, food and beverage, nuclear, chemical, and cannabis. Capable of handling solids, powders, and granules, they ensure a seamless fit into your existing production line with options for both manual and automated operations.

Constructed from durable stainless steel, Hanningfield Drum Tippers conform to GMP requirements, making them suitable for high integrity applications such as docking to inflatable seals on isolators. Their design supports multiple tipping heights for process flexibility and includes ATEX (ex-proof) versions for operations in potentially explosive environments.

These drum tippers offer robust integration possibilities, whether configured as a fixed base unit or a mobile trolley, and can accommodate a variety of drum sizes with optional outlet chutes or valve systems. Comprehensive documentation, compliance with standards like EN10204, and support for validation are provided to ensure smooth implementation and adherence to industry regulations. Tailored engineering support is available to match specific needs, including customization of tipping criteria and configuration.

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Regulates and Controls Powder Flow

The Powder Flow Control System from Hanningfield is designed for the precise regulation of powder transfer in pharmaceutical, nutraceutical, and food processing environments. Featuring a robust rotary valve mechanism, it enables controlled dosing and efficient discharge regulation, essential for operations needing uninterrupted powder flow. This system is specially tailored for applications such as tablet and capsule production, dietary supplements, and beverage flavorings, ensuring minimal waste and optimal product integrity. Constructed from 316L stainless steel and equipped with FDA-compliant seals, it assures compliance with stringent industry standards for hygiene and corrosion resistance. Integration is seamless with existing machinery, utilizing PLC controls for continuous and automated processing, and features like level monitoring and sampling ports to prevent overflow and ensure quality assurance. The unit’s tri-clover clamps facilitate easy disassembly, promoting quick cleaning and maintenance, crucial for minimizing downtime and upholding cleanliness. Adaptations, such as varying flange types, permit compatibility with diverse production settings, backed by engineering support for specialized customization requirements.

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Processes and Reduces Particle Size in Powders

The Uni-Mill M20-B from Hanningfield is an engineered-to-order conical mill designed for high-capacity production. Utilizing an over-driven milling system, it processes and reduces particle sizes efficiently with a throughput of up to 1,800 kg/hr. Featuring a 203mm screen and 4.0kW motor set at 1480RPM, the M20-B offers variable speed for optimized control. It adeptly handles powders and granules in industries such as pharmaceuticals, food, chemicals, and nuclear, producing tablets, capsules, and various powdered products. Constructed from 316L stainless steel, it ensures durability and resistance to corrosion, suitable for GMP and FDA-compliant operations. Equipped with customizable tooling and mounting options, it seamlessly integrates into your production line, tailored to meet specific process requirements.

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Gently Transfers Filled Capsules

The Hanningfield CapsuJet FCC is an engineered capsule conveyor system tailored for pharmaceutical and nutraceutical industries. Utilizing a patented venturi system, it ensures the gentle transfer of filled capsules with minimal damage, maintaining product integrity. Positioned adjacent to capsule filling machines, it integrates smoothly into your production line, automating the transfer process with a capacity of 200,000 capsules per hour. The compact design, featuring a 200-liter hopper and Tri-Clover clamps, provides efficient operation and easy cleaning without special tools. Built with 316L stainless steel for contact parts, it ensures durability and compliance with pharmaceutical standards. Mounted on a mobile trolley for flexible placement, the system supports continuous and automatic operations, optimizing your handling needs while reducing manual labor.

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Transfers Empty Capsules to Filling Machine

The CapsuJet C20 from Hanningfield is an engineered-to-order empty capsule transfer system designed for seamless integration into pharmaceutical and nutraceutical production lines. What sets the CapsuJet C20 apart is its use of a patented venturi system that gently conveys empty capsules at a high throughput of 300,000 capsules per hour. It is adept at handling all hard shell capsule sizes, including gelatin, HPMC, and vegetable capsules, ensuring minimal to zero capsule damage. The system is compatible with continuous, automated operations, operated via a fully adjustable optical sensor that optimizes the capsule flow by regulating the convey cycle. Its construction in 316L stainless steel for contact parts and 304 stainless steel for non-contact parts ensures durability and compliance with cleanroom standards. The mobile trolley design allows for flexible installation, while the adjustable dimensions allow for customization based on specific production needs. The CapsuJet C20 is best suited for applications in the pharmaceutical, food and beverage, chemical, cannabis, and nutraceutical industries, providing efficient solutions for pre-processing, processing, and packaging departments.

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Performs Precision Particle Size Reduction

The Uni-Mill U-Series from Hanningfield is a versatile under-driven conical milling machine known for its efficient size reduction capabilities. Leveraging a gearbox-driven impeller rotating within a 60-degree screen, it ensures effective comminution by compressing and shearing materials, making it ideal for pharmaceutical, food, and chemical industries. With models catering from lab to high-capacity production, it supports tablet formulations, protein powders, and cannabinoid isolates, offering throughput up to 4000 kgs/hr. Its design integrates seamlessly with production lines, providing in-line feed and discharge. Built with 316L stainless steel, it complies with GMP and FDA regulations, ensuring corrosion resistance and product safety. Optimized for low heat and noise, it includes custom options like CIP systems and ATEX-rated components for explosive environments.

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Safely Stores and Transports Sensitive Powders

Hanningfield’s stainless steel Intermediate Bulk Containers (IBCs) offer reliable and efficient solutions for storing and transporting sensitive powders across the pharmaceutical, food, and chemical industries. Ideal for applications including dietary supplements, protein powders, and oral solid dosage forms, these IBCs ensure dust-tight charging and discharging, seamlessly integrating into manual or automated processes. Customizable to various capacities from 150 to 2000 liters, they can be fitted with features like castors, lifting loops, and corner stacking profiles for enhanced handling. Constructed with 316L stainless steel contact surfaces for superior corrosion resistance, these containers meet stringent FDA and GMP standards, suitable for batch and continuous operations. Available with optional CIP systems for easy, contamination-free cleaning, they provide robust customization options to replicate or modify existing designs, ensuring compatibility with your current production line.

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