Fills Liquids and Viscous Products Precisely

The D50 Filling Machine from Kulp Makina is a versatile pneumatic volumetric filling solution ideal for cosmetic, chemical, and pharmaceutical applications. It efficiently fills liquid and viscous products, such as essential oils, shampoos, and syrups, with a capacity of up to 1800 packages per hour. Driven by an oil-free FESTO pneumatic system, it features easy-to-adjust filling volumes with a straightforward adjustment mechanism. Its design minimizes contamination risks with high surface smoothness and argon arc welding. The machine’s stainless steel and anodized aluminum construction offer robust corrosion resistance, and it operates effectively in temperatures from +5°C to +85°C. Additionally, it includes interchangeable nozzles for various product types, an easy-to-clean design with tool-free disassembly, and an optional ex-proof system for enhanced safety. The D50 Filling Machine is suitable for bench-top operations and effortless integration into existing production lines, ensuring reliable performance and minimal maintenance.

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Seals and Cuts Foil for Jar Packaging

The 2 Head Sealing Machine from Kulp Makina is engineered for precision conduction sealing of plastic and glass jars in various industries, including food packaging, pharmaceuticals, and cosmetics. This equipment features dual sealing heads that operate independently, optimizing throughput up to 1500 packages per hour. Utilizing a user-friendly touchscreen interface, it enables easy liner adjustments to suit different jar diameters. The machine operates on a pneumatic and electronic system, requiring 6 bars of compressed air, with a consumption rate of 800 liters per minute at maximum capacity. Constructed from 304 L stainless steel and anodized aluminum, it ensures durability and corrosion resistance, while the inclusion of FESTO pneumatic components and OMRON PLC guarantees reliability. Integration into production lines is seamless with its 3-meter conveyor, adjustable side rails, and a ‘No container-No Seal System,’ ensuring precise coordination with upstream and downstream processes. The machine’s design prioritizes operator safety with polycarbonate covers and security switches.

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Rinses and Sterilizes Jars and Bottles

The KULP YIKYEL-1100 Air Rinser by Kulp Makina is engineered to tackle cleanliness in food, beverage, pharmaceutical, and consumer goods packaging. The unit uses high-efficiency air knives to remove particulates from jars and bottles, leveraging a FESTO filtration system to ensure clean input air. Its flexibility accommodates various container sizes, and it enhances sterilization through an optional UV light source. Operating at a capacity of 2400 – 4800 packages per hour, the YIKYEL-1100 seamlessly incorporates into continuous, high-speed production lines. Constructed with a robust stainless steel frame, it supports easy maintenance with a user-friendly touch screen interface, offering both English software and safety features like polycarbonate covers and security switches.

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Secures Caps on Liquid Product Containers

The KAP 901 from Kulp Makina is a semi-automatic pneumatic capping machine uniquely designed to address a diverse range of capping needs for the food and beverage, packaging, and manufacturing industries. This user-friendly equipment employs a pneumatic system driven by an air motor, allowing quick and precise tightening of plastic and metal screw caps, as well as metal twist-off caps. With a processing capacity of 800-900 packages per hour, it’s well-suited for applications in sauces, essential oils, and liquid formulations, ensuring optimal sealing for products like barbecue sauce, lavender essential oil, and various vinegars.

Integration into existing production lines is seamless due to its lightweight, portable design, and ease of installation on working tables or conveyor lines. The KAP 901 features torque adjustment via compressed air, which automatically stops once the desired torque is achieved, preventing cap damage with its specially designed plastic mold. Additionally, it offers flexibility, accommodating standard and special cap sizes, enhancing operational efficiency for packaging departments.

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Extracts and Processes Oils, Colorants, and Solvents

The DEVEX Industrial Extraction Plant offers cutting-edge solutions for processing essential oils, natural colorants, and herbal extracts across the food, pharmaceutical, and chemical industries. Utilizing advanced techniques like percolation, maceration, and liquid-liquid extraction, this system efficiently handles both liquid and solid products in batch, continuous, and multi-stage operations. With processing capacities adaptable to pilot and large-scale applications, the plant integrates seamlessly into existing lines and is optimized for high throughput and resource conservation.

The system is engineered with state-of-the-art automation features, including PLC control and remote monitoring, ensuring precision and reducing energy consumption by 20%. Constructed from materials like stainless steel, it offers excellent corrosion resistance and complies with GMP and FDA standards, making it ideal for sensitive applications. Maintenance is streamlined with integrated CIP systems, and DEVEX provides customization options and engineering support to tailor the plant to your specific operational needs.

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Facilitates Efficient Thermal Processing Operations

DEVEX Verfahrenstechnik GmbH offers tailored Thermal Process Plants designed to optimize your production line in the food, pharmaceutical, and chemical sectors. These plants stand out with their robust multi-stage systems facilitating extraction, evaporation, and drying for products like instant coffee and essential oils. Capable of continuous operation, they integrate seamlessly with existing processes, thanks to PLC-controlled automation, allowing remote monitoring. Energy efficiency is enhanced with optimized motor control, reducing consumption by 20%. Constructed from materials like stainless steel to ensure corrosion resistance, they comply with industry standards including GMP. Enhanced with CIP systems, these plants ensure swift cleaning and minimal downtime. Customization options are available to meet specific processing needs, supported by expert engineering consultation.

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Ensures Consistent Discharge of Bulk Materials

The Vibration Bin Discharger “ExtraVib” Type EVK from Hosokawa Solids is engineered to tackle the complex task of consistent bulk material flow. With its mass flow principle, it prevents segregation and reduces clearance volumes, ideal for ensuring high load capabilities in storage silos. Designed for industries ranging from chemicals to food and pharmaceuticals, it supports diverse applications such as pigment production, cathode material handling for batteries, and granulated sugar processing. The EVK model’s vibration technology promotes even discharge and dosing accuracy, crucial for continuous operations. Constructed in various configurations, including hygienic designs, it complies with industry standards for cleanliness and efficiency. Available in corrosion-resistant materials, its robust design proves essential for demanding environments with options for custom engineering to fit specific process needs.

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Extracts and Separates Nutrients with Precision

The ANDRITZ Turbex solid/liquid extractor revolutionizes extraction by leveraging a patented process with sequential rotors and stators, creating turbulence, shearing, and cavitation for enhanced yields. Ideal for food, nutraceuticals, and agriculture, it efficiently produces polyphenol-rich extracts, protein isolates, and essential oils. Operating continuously at high speeds, it integrates seamlessly with existing lines and reduces energy consumption by 30% compared to traditional methods. Constructed for durability, it offers flexible material options for resisting corrosion and supports CIP for easy maintenance. Fully automated, it aligns with stringent compliance standards, offering a tailored solution for diverse extraction needs.

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Fills and Caps Liquid Products Efficiently

The LA monobloc from Tecnicam is an engineered solution designed for high-precision filling and capping of liquid products, tailored for pharmaceutical and cosmetic manufacturers. Its standout feature is the volumetric filling system, utilizing up to eight dosing pumps with three micrometric adjustment eccentrics, ensuring precise measurements and consistency across all production runs. Designed for intermittent motion operations, the LA monobloc efficiently manages filling, prescrewing, and final capping, accommodating various cap types with optional screwing torque control. Engineered to meet GMP norms, its structure facilitates easy cleaning and maintenance through excellent accessibility between the transfer area and the machine bedplate.

The innovative transfer starwheel design allows rapid format changeovers and smooth laminar flow, crucial for maintaining sterility in production environments. Perfect for products like syrups, cosmetic serums, and skincare lotions, this monobloc easily integrates into existing manufacturing lines with its compact footprint and versatile automation setup. Additionally, the robust and reliable mechanical motion, driven by close-profile cams, enhances operational resilience and reduces downtime, making it a vital asset for high-throughput production cycles.

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