Stacks crates onto pallets using a collaborative robot

The Cobot Crate Palletizing system from Van Made is engineered for automated stacking of plastic crates, E-crates, bread trays and other reusable containers. The solution uses a collaborative robot with a custom end-of-arm tool designed for gripping rigid crates with side openings or reinforced lips.

With integrated pallet detection and optional automatic pallet dispensers, the system picks crates from the conveyor and stacks them in the required pattern. The capacity is typically 6–12 crates/min depending on weight and pattern. The cobot’s controlled force and slower safe-speed limits make it suitable for open production spaces where operators still handle wrapping or label checks nearby.

Its compact footprint allows installation directly behind existing production lines with minimal reconfiguration. Pattern templates can be switched from the control panel to accommodate different crate sizes or stacking formats (interlocked, straight, cross-pattern). Optional sensors verify crate orientation and handle deformed crates without causing line stops.

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Places and Opens Bags for Streamlined Packaging

The T-Plast from Niverplast B.V. excels as a high-speed bag placer and packaging machine, addressing the pressing needs of e-commerce fulfillment and grocery distribution centers. With its ability to process up to 54 bags per minute, the machine ensures uninterrupted, 24/7 operation, optimizing throughput and minimizing downtime. The T-Plast’s operation is underpinned by a sophisticated servo-driven mechanism that places and opens bags seamlessly, even handling recycled and EasyOpen bags as thin as 10 microns.

Designed for flexibility, it can integrate into existing automated production lines or operate as a standalone unit, featuring quick size change-over for diverse applications. Its compact design allows for easy incorporation into various production setups without excessive space requirements.

Utilized across industries such as bakery, meat, oils, and e-grocery, it efficiently manages products like bread loaves, protein powder sachets, and online retail bins. Niverplast offers customizable configurations, ensuring the T-Plast meets the specific demands of any production environment, while its sturdy, steel-coated frame provides enduring reliability and low maintenance needs, aligned with the goal of achieving the lowest Total Cost of Ownership.

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Clips and Packages Bags Efficiently

The VarioClip from Niverplast B.V. is a fully automatic bag clipping and packaging machine designed to streamline production lines across a variety of industries, including bakery, meat, and e-commerce. Its compact design integrates seamlessly into existing systems, operating at high speeds to handle up to eight boxes or crates per minute. The VarioClip features a unique six-step process that includes box positioning, lifting, bag spreading, clipping, and optional box closing, ensuring secure and contamination-free packaging. It is compatible with a range of products, from bread loaves and sausages to packaged clothing and cocoa products, thanks to its adaptable tooling and recipe storage capabilities. Constructed from stainless steel, the VarioClip offers durability and ease of cleaning, with optional integrated check weighing and a box taper, guaranteeing the lowest total cost of ownership through reliable, low-maintenance operation. Customization options and engineering support are available to tailor the VarioClip to specific operational requirements, further enhancing its value in diverse manufacturing environments.

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Automates Bag Folding and Box Closing

The VarioFold from Niverplast is a fully automatic bag folding and box closing machine designed to streamline and optimize your packaging line. Its compact design accommodates a variety of industries, including bakery and e-commerce, with the flexibility to handle products like bread loaves and detergent boxes. The VarioFold integrates seamlessly into existing operations, offering continuous high-speed processing of up to 12 boxes per minute. Featuring easy recipe storage and adjustments for different box sizes, it operates efficiently without manual intervention. Built from durable stainless steel, it ensures long-term reliability and low maintenance, with optional features like integrated check weighing and box taping. Tailor the VarioFold to your specific production needs, supported by Niverplast’s engineering expertise, for a customized solution aimed at lowering the total cost of ownership.

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Seals and Secures Variable-Sized Bags Efficiently

The VarioSeal from Niverplast is a fully automatic bag sealing machine engineered for diverse packaging lines. Its unique capability to handle varying bag sizes without manual adjustments sets it apart, simplifying operations and boosting productivity across bakery, meat, fish, oils, fats, and other sectors. Operating at speeds of up to 12 boxes or crates per minute, the VarioSeal ensures continuous workflow without downtime for changeovers. This machine integrates seamlessly with existing production lines, offering options like check weighing and box closing to meet specific operational requirements.

Equipped with stainless steel construction, the VarioSeal supports Modified Atmosphere Packaging (MAP) with precision sealing pressure, temperature, and time for optimal results. Its energy-efficient design minimizes power consumption by optimizing heat application in the sealing process. Built for low maintenance and high reliability, the VarioSeal guarantees a reduced Total Cost of Ownership. For businesses seeking a tailored solution, Niverplast offers customization for additional features and enhanced performance.

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Forms, Fills, Seals, and Cuts Packaging

The SEPP machine from Niverplast B.V. is a versatile vertical form fill seal solution designed to streamline the packaging process across a range of industries including bakery, meat, and e-commerce. Distinguished by its compact design, the SEPP operates with an intuitive touchscreen interface, configured in multiple languages, ensuring ease of use in fast-paced environments. Capable of packaging up to 1,800 bags per hour, this machine accommodates a wide variety of film roll sizes to suit different packaging needs.

Niverplast’s SEPP can be configured in a vertical or 45° inclined filling position, providing flexibility to match production line requirements. Its fully stainless-steel construction and low-maintenance design offer robust performance, while integrated film alignment maintains precise packaging consistency. With impulse sealing and a film cutting blade, the SEPP supports continuous operation, minimizing downtime and maximizing efficiency. Optional modules, such as a thermotransfer print and gusseted bag capability, further enhance its functionality. Perfect for processing solid and powdered products, SEPP seamlessly integrates into existing packaging lines, improving throughput and operational efficiency while maintaining product integrity.

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Counts and Batches Products with Precision

The SpeedBatcher from Niverplast is a camera counting and batching system that seamlessly integrates into high-speed packaging lines. Utilizing 3D camera vision with laser triangulation, it ensures precise counting and batching of solid products. This system is designed primarily for industries such as bakery, meat, fish, oils, and e-commerce, efficiently handling products like kaiser rolls, baguettes, and subway sticks. It can process up to 120,000 products per hour and supports multi-channel operation for diverse product types. Automation is achieved through a robust PLC system with options for data monitoring and remote engineering, enhancing operational efficiency. Constructed entirely from stainless steel, it offers durability and easy maintenance, with features like an easy-access design and quick-cleaning belt system. Smart batching algorithms and customizable settings make it adaptable to various production needs, ensuring batch accuracy and minimizing downtime.

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Automates High-Speed Bag Placement

The SpeedyPlast by Niverplast is a versatile high-speed bag placer, ideal for industries such as bakery, meat, fish, oils, and e-commerce. It features a seamless bagging process that includes placing, opening, spreading, and inserting pre-fabricated bags over solid products like bread loaves, frozen fish fillets, and kiwi packages. Its compact design supports up to 25 placements per minute, ensuring continuous, uninterrupted operations. The SpeedyPlast integrates easily into existing production lines, offering custom automation options, including recipes for various box sizes and data printing capabilities. Available in stainless steel, it provides corrosion resistance and low maintenance costs, maximizing operational efficiency. Its innovative technology minimizes air entrapment between bags and boxes, enhancing product preservation and packaging quality. With a focus on low total cost of ownership, the SpeedyPlast offers exceptional value through energy-efficient operation and engineering support for custom-built solutions.

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Packs and Layers Products Without Contact

The StackPacker from Niverplast B.V. revolutionizes packaging in multiple industries, offering touch-free and precise layer packaging for an array of solid products. By eliminating physical contact during packaging, it ensures a hygienic process ideal for bakery products, sliced meats, and e-commerce parcels. Its compact servo-driven design allows seamless integration into existing production lines, achieving up to 29,000 packed items per hour with a zero-fall mechanism that maintains product integrity. The machine’s intuitive on-screen visualization aids operation, while its versatility accommodates various box sizes. Made available in stainless steel, it’s built to withstand demanding environments, supported by options like data logging and remote engineering for continuous monitoring and maintenance. Custom configurations and a host of flexible financial solutions make the StackPacker an adaptable choice for expanding operations.

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Seals Bags Efficiently in Limited Spaces

The EasySeal from Niverplast is a space-efficient bag sealing machine designed to enhance your packaging line with precision and speed. With a working principle centered around a six-step process, it supports continuous, high-speed operations from box infeed to bag sealing and outfeed. The machine accommodates a wide range of applications, such as sealing for bakery goods, meats, oils, powders, and e-commerce packages, making it versatile for various industries including food and logistics.

Operating at speeds of up to 16 boxes or crates per minute, the EasySeal ensures minimal downtime and optimized throughput. It’s constructed entirely from stainless steel, providing resilience against corrosion and making it a suitable choice for environments with rigorous hygiene standards. The machine features real-time data monitoring and integrates seamlessly with automated production lines, thanks to its PLC-controlled system.

Designed for energy efficiency and minimal maintenance, the EasySeal operates with a compact footprint, making it ideal for facilities with limited space. Its low maintenance requirements and cost-efficient operation guarantee the lowest Total Cost of Ownership, backed by optional customization features to fit specific production needs.

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