Delivers high-quality homogeneous compounds

TURBULA^® from WAB-GROUP^® is a 3D shaker mixer specially designed for uniform mixing of powdery substances with varying particle sizes and specific weights. It can accommodate both wet and dry components or different wet ingredients.

The unique three-dimensional movement involving rotation, translation, and inversion is designed per the Schatz geometric theory. It sets the mixing container into a constantly changing, rhythmically pulsing motion, exposing the chemical product to dynamic and homogeneous mixing. Various configurations of the 3D shaker mixer can accommodate container volumes from 0.1-55 liters, making them well-suited for diverse industries from battery manufacturing, research and development, to chemical plants.

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Fast-drying in a compact, multi-functional design

The Conical Paddle Dryer from Hosokawa Micron is a vertical, centrally-driven dryer that combines extremely fast drying rates with a compact design. This combination of several processes in one vessel offers savings on investment costs, labor and space.
Originally designed for vacuum drying of solid-based materials, but can be used in a wide range of other applications requiring thermal processing or vacuum treatment of solids.

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Combine gentle and mid low shear mixing in one machine

The Vitomix® from Hosokawa Micron is a mid-shear mixer capable of ultra-short cycle times with up to 8 times more transport volume than conventional ribbon screw mixers. It is also known as a ribbon screw blender, also has a wider range of operation using tip speeds from 0.4 m/s to 6.0 m/s. This multi-functional mixer combines gentle mixing and mid to low shear in one compact machine. It’s ideal for the addition of liquids and creates a homogenous mixture without using lump breakers.

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Intense continuous mixing with short residence times

The high-speed paddle mixer from Hosokawa Micron is a continuous horizontal paddle mixer with paddles located in a single helical or double helical pattern around the rotor shaft. This continuous paddle mixer has been developed for fine and cohesive powder applications. Capacities from 100 kg/h to 100 000 kg/h. Typical residence times range from 1 to 20 seconds. The system can be used for a wide range of applications, such as high-intensity mixing, coating, fine agglomeration or continuous reaction of powders with gases. It is capable of extremely high, heat transfer efficiency due to close contact between the material and the heated inside surface. Units can also be fitted with a heating or cooling jacket depending on the process requirements.

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Mixing and freeze-drying in one step

The active freeze dryer from Hosokawa Micron uses very low temperatures and a vacuum to dry your product and to obtain it in very good quality. Due to the low temperatures usage the damage of heat sensitive products, such as enzymes, flavors, proteins, vitamins and so on is avoided. Hand traditional tray-type freeze dryers are slow and labor-intensive. Hosokawa’s Active Freeze Dryer ® eliminates these drawbacks.
Typical applications include pharmaceuticals like antibiotics, collagens, APIs and electrolytes; Food industry and in special materials like nanomaterials, polymers, ceramics, pigments, fillers, limestone, catalysts, glass powder and salts.

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Flexible production of large amounts of fines

The Table Roller Mill AWM from Hosokawa Alpine operates in accordance with the principle of pressure comminution, making them suitable for brittle but elastic feed products to deliver end-product fineness values of between approx. 10 µm and 100 µm.

A fundamental feature of Alpine’s table roller mill is the optimized kinematics of the grinding rollers and grinding table to permit the production of large amounts of fines

Table roller mills are used wherever a high degree of production flexibility is demanded, for example for limestone, gypsum, dolomite, talc, petroleum coke, bentonite, quick lime, and so on.

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For pellets with a smooth surface and a narrow particle-size distribution

The Bexroller from Hosokawa Alpine is also known as spheronizer. It has a cylindrical product chamber that integrates a rotating variable-shaped disk. Within this chamber, the pellets rotate and roll intensively. In addition, the spherical pellets produced by spheronization have a smooth surface and a narrow particle size distribution, ideal for aggressive chemicals.

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Stable pelleting with uniform length

The Gear pelletizer from Hosokawa Alpine is also known as the low-pressure extruder or pelleting machine. This process is known as extrusion, and helps to get stable pellets with uniform length are formed. The extrusion takes place by a pair of counter-rotating hollow toothed rollers. The product is drawn in by the rollers and pressed by nozzle bores or press nozzles.

The compression is determined by the relationship of the nozzle diameter to the nozzle length. The nozzle diameter is within the limits of 1 to 10 mm.

The Gear Pelletizer can be run dust and gas-tight. Operation with inert gas and solvents it’s possible without any problem.

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For the wet grinding down to the nano fineness range

The Wet mill 90 AHM from Hosokawa Alpine is a laboratory device for the wet grinding of small to ultra-small product batches down to the nano fineness range. It is suitable for small amounts of product and for development trials – also in the nanotechnology sector. Extremely small grinding beads (< 0.2 mm) can be employed with this mill, and investigations regarding the stabilization of suspensions in the submicron range can be executed.

In contrast to the other AHM mill types, the laboratory version has a variable-speed direct drive; it is easy to fill in, empty, and clean up due to its pivoted support.

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Demonstrate classification under a plexiglass cover

The Multi-Plex zigzag classifier MZM from Hosokawa Alpine is an up-stream classifier, with a zigzag geometry of the classifying tube, which ensures that the coarse material is repeatedly rinsed by the classifying air.

This results in a multi-stage classification and the classifier achieves an extremely high precision of cut. The cut point can be adjusted over a range from 0.1 to approx. 6 mm. The classifier is mainly used for sorting and separating different materials. Because the classifying process can be viewed through the Plexiglas cover, the 1-40 MZM is ideal as a demonstration model for up-stream classification and as a test stand for laboratory trials during the course of teaching activities.

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