Processes Cocoa and Nut Pastes Continuously

The Spindle Mill HKM from Hamburg Dresdner Maschinenfabriken is engineered for the precise fine and super fine grinding of cocoa liquor, nuts, and tahina. This continuous working mill optimizes production lines with its innovative design, combining pressure, friction, and shear forces. Designed for cocoa processors and nut paste producers, it efficiently handles products like almond butter, chocolate, and hummus. It features throughput levels of up to 2000 kg/h, driven by an advanced PLC-controlled system for seamless integration into your operations. The wear-resistant stainless steel construction, reversible grinding pot, and automatic temperature control enhance both durability and product consistency. The HKM conforms with EU machinery guidelines, ensuring compliance while providing energy efficiency with reduced cooling and warm water consumption. For added flexibility, it integrates easily with complementary equipment such as the Beater Blade Mill SMM. Enjoy the advantage of Hamburg Dresdner’s robust engineering support for all customization needs.

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Grinds High-Fat Cocoa and Nuts Efficiently

The Bauermeister Beater Blade Mill SMM is engineered for high-speed grinding of high-fat content products like cocoa nibs and hazelnuts. Its unique beater blades break down material to precise particle sizes, ensuring a pumpable mass ideal for cocoa liquor, chocolate paste, and nut butter. With a jacketed grinding chamber, maintain consistent temperatures for optimal flow properties while achieving particle sizes between 0.15 and 0.5 mm. The equipment operates continuously, with non-ground particles retained within the system, minimizing wear on downstream refiners. Easily integrate into existing production lines with quick blade and sieve changes, supported by automatic grease lubrication. Ideal for chocolate manufacturers and confectionery producers, this mill supports high-capacity processing while maintaining consistent fineness and quality. Choose stainless steel options for processing durability, and benefit from minimal maintenance due to reversible rotation and easy cleaning procedures.

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Refines and Optimizes Chocolate Production

The Five-Roll Refiners HFR Series from Hamburg Dresdner Maschinenfabriken offers precision refining for chocolate manufacturers seeking to perfect their product’s texture and quality. What sets this equipment apart is its ability to significantly reduce energy consumption by up to 30% per ton, thanks to optimized motor control. The HFR Series operates with automatic roller gap settings and a robust back-pressure system, ensuring consistent particle sizes ranging from 12 to 76 microns. Ideal for producing chocolate bars, truffles, and coatings, it boasts a throughput of up to 1,550 kg/h.

Integrating seamlessly into continuous and high-speed production environments, the Five-Roll Refiners provide real-time performance metrics via the integrated Stripe Detection Cockpit (SDC). Constructed with a hygienic design, including stainless steel components, these machines are engineered for minimal maintenance and easy cleaning. The optional Fineness Measuring Unit enhances monitoring precision, guaranteeing uniformity across batches. Custom configurations, combined with engineering support, enable these refiners to fit various production requirements, positioning them as an essential tool for any chocolate manufacturer focused on efficiency and product excellence.

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Refines, Mixes, and Conches Chocolate Components

The MacIntyre Refiner/Conches from Hamburg Dresdner Maschinenfabriken is designed to seamlessly integrate mixing, refining, and conching processes in chocolate production. This versatile equipment is available in three configurations: Duplex, Universal, and Laboratory models, catering to diverse production needs from small batch to high-volume outputs. Its unique approach allows it to refine cocoa nibs into cocoa liquor, blend with ingredients like sugar or milk powder, and achieve precise fineness of up to 18 microns. Known for reducing moisture to under 0.5%, it caters to those producing sugar-free, vegan, and organic chocolates efficiently. With options for batch or continuous operations, the MacIntyre Refiner/Conches ensures minimal labor requirements and optimized flavor development. Enhanced cooling efficiency and a significant surface area in the Duplex model facilitate rapid volatile and moisture removal, making it ideal for artisanal and industrial chocolate making. The system is configurable to meet specific production requirements, ensuring streamlined integration into your existing production line.

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Presses and Separates Cocoa Liquor into Butter and Cake

The Cocoa Pressing Plant HHP 14 from Petzholdt-Heidenauer is engineered to streamline high-capacity cocoa processing. This plant is equipped with advanced “Coriolis” Flowmeter Measurement Technology, ensuring consistent cocoa liquor press results. It features a programmable control system that tailors pressing conditions to specific cocoa mass qualities. Operating with capacities up to 2700 kg/h at varying residual butter contents, the HHP 14 is optimal for producing cocoa butter and cake with precision. Its integration in automated processing lines is simplified through high-performance “Radial-Piston” pumps and adaptable filling systems, allowing for seamless scalability. With a connected load of 38 kW and designed to occupy a space of 10800 x 6000 mm, it supports efficient energy utilization while handling intensive production demands. Enhanced monitoring capabilities, such as scale-based butter weight control and electronic ram positioning, ensure reliable performance for chocolate manufacturers and cocoa producers.

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Gently crush soft to medium-hard substances

The Bexmill from Hosokawa Alpine is a Conical gentle crusher, used to crush soft to medium-hard substances.

The mill can be charged both continuously and discontinuously.

Due to its conical form, the Bexmill can be operated in contrast to the classic Flake Crusher at higher revolutions. Through these larger throughputs, a higher fineness can be achieved.

The product spectrum ranges from wet to dry feed material.

This Conical gentle crusher is often used in processes of homogenization of mixtures, after mixer agglomeration, the disintegration of agglomerates, after fluid beds and kilns, and in the finishing of granulates.

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Filters Liquid Chocolate for Purity

The Inline Chocolate Filter from MacIntyre Chocolate Systems is engineered for high-capacity confectionery processing, ensuring the removal of large and foreign particles from liquid chocolate. This jacketed filter features a removable 20 mesh basket and swing bolts for easy opening, facilitating quick maintenance and minimal downtime. With a throughput capacity of up to 20 tonnes per hour, it supports continuous operations with low energy consumption. Its compact design requires minimal floor space, making it an efficient addition to any chocolate production line. Constructed from stainless steel, the filter ensures durability and hygiene compliance in food processing environments. Additionally, it integrates seamlessly with existing systems, featuring flanged connections conforming to BS 4504 PN16 standards. Optional mesh sizes are available to accommodate specific processing needs, providing customizable filtration solutions for chocolate manufacturers producing items such as pralines, truffles, and creme-filled confections.

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Mixes, Refines, and Conches Chocolate Products

The Laboratory Refiner/Conche from Hamburg Dresdner Maschinenfabriken offers a comprehensive chocolate processing solution that combines the functions of a cocoa liquor mill, sugar mill, mixer, refiner, and conche into one compact unit. This equipment is essential for chocolate manufacturers and confectionery producers aiming to achieve consistent product quality in small to medium batch productions. Equipped with a specially designed shaft and grinding bars, the Refiner/Conche ensures precise pressure adjustments for maintaining a uniform texture and flavor profile across various chocolate applications, from dark chocolate bars to milk chocolate truffles and pralines.

Capable of processing batches up to 45 kg, this machine integrates seamlessly into your production line with its automatic conching and temperature control systems. Its energy-efficient design reduces operational costs while maintaining high throughput and quality. Constructed with durable materials, it offers reliable performance in diverse environments, including chocolate manufacturing, bakery, dairy, and snack industries. The hygienically enclosed design minimizes maintenance efforts and supports a clean operation, making it a valuable addition to any confectionery laboratory or processing facility.

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Processes and Refines Chocolate for Consistent Quality

The Next Generation RC3000 Refiner/Conche from Hamburg Dresdner Maschinenfabriken is designed to streamline chocolate processing by integrating key functions—grinding, mixing, refining, and conching—in a single unit. With its compact and hygienically closed design, this machine is ideal for small to medium-scale chocolate, compound, and confectionery producers. The RC3000 features a specially designed shaft with adjustable grinding bars and pressure mechanisms, ensuring uniform quality in every batch. Capable of processing solid and liquid forms, it reliably handles materials like caramel pralines, truffles, and peanut butter chocolate fillings. Automated control systems, including PLC with a 10-inch touchscreen, and options such as a shear attachment for low-fat masses, enhance operational flexibility. Energy efficiency is maximized with geared motors, while temperature control and automatic conching deliver consistent results. Easy maintenance with safety access covers and EWON remote access for diagnostics ensure longevity and reliability in your production line.

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Processes and Conches Chocolate and Confectionery Products

The Next Generation Refiner/Conche from Hamburg Dresdner Maschinenfabriken is a versatile equipment designed to revolutionize chocolate and confectionery production. This all-in-one unit seamlessly integrates the processes of grinding, mixing, refining, and conching, crucial for producing homogeneous mass in chocolate production. Equipped with a specially designed shaft and adjustable grinding bars, it ensures consistent quality across batches. Ideal for creating a wide array of products—from milk chocolate bars and pralines to ganache and nougat fillings—this machine serves chocolate manufacturers and compound producers seeking precision and efficiency.

With model capacities ranging from 500 to 2000 kg (RC500, RC1250, RC2000), it caters to both batch and semi-automatic operations. The PLC-controlled system enhances automation, offering detailed process control via a user-friendly touch screen. Energy efficiency is optimized with an IE3 electric motor and temperature-controlled immersion heating. Constructed with durable materials, it promises minimal maintenance and easy cleaning, thanks to its hygienically closed design. Optional features, such as a shear attachment for low-fat processing, further bolster its adaptability to specific production requirements. Embrace this engineered solution for reliable and efficient chocolate processing challenges.

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