Processes Cocoa and Nut Pastes Continuously

The Spindle Mill HKM from Hamburg Dresdner Maschinenfabriken is engineered for the precise fine and super fine grinding of cocoa liquor, nuts, and tahina. This continuous working mill optimizes production lines with its innovative design, combining pressure, friction, and shear forces. Designed for cocoa processors and nut paste producers, it efficiently handles products like almond butter, chocolate, and hummus. It features throughput levels of up to 2000 kg/h, driven by an advanced PLC-controlled system for seamless integration into your operations. The wear-resistant stainless steel construction, reversible grinding pot, and automatic temperature control enhance both durability and product consistency. The HKM conforms with EU machinery guidelines, ensuring compliance while providing energy efficiency with reduced cooling and warm water consumption. For added flexibility, it integrates easily with complementary equipment such as the Beater Blade Mill SMM. Enjoy the advantage of Hamburg Dresdner’s robust engineering support for all customization needs.

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Grinds High-Fat Cocoa and Nuts Efficiently

The Bauermeister Beater Blade Mill SMM is engineered for high-speed grinding of high-fat content products like cocoa nibs and hazelnuts. Its unique beater blades break down material to precise particle sizes, ensuring a pumpable mass ideal for cocoa liquor, chocolate paste, and nut butter. With a jacketed grinding chamber, maintain consistent temperatures for optimal flow properties while achieving particle sizes between 0.15 and 0.5 mm. The equipment operates continuously, with non-ground particles retained within the system, minimizing wear on downstream refiners. Easily integrate into existing production lines with quick blade and sieve changes, supported by automatic grease lubrication. Ideal for chocolate manufacturers and confectionery producers, this mill supports high-capacity processing while maintaining consistent fineness and quality. Choose stainless steel options for processing durability, and benefit from minimal maintenance due to reversible rotation and easy cleaning procedures.

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Processes Chocolate and Cocoa for Optimal Pre-Refining

The Pre-Refiners HVS from Hamburg Dresdner Maschinenfabriken are designed to enhance your chocolate and cocoa processing. Available in the HVS 140E and HVS 100E models, these pre-refiners stand out for their automatic roller gap settings and compact hydraulic systems with pressure buffers, enabling continuous operation without production interruption. With a capacity of up to 6000 kg/h at 175 µm, these machines efficiently process both dry and soft masses, ideal for producing chocolate bars, cocoa powder, and nut pastes. The pre-refiners integrate seamlessly into your production line, featuring energy-efficient hydraulic units that reduce energy consumption. Made with stainless steel, they ensure durability and hygiene, with a design that supports easy maintenance and cleaning.

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Mixes and Homogenizes Chocolate and Confectionery Ingredients

The Double Shaft Batch Mixer HBM from Hamburg Dresdner Maschinenfabriken is tailored for rigorous demands in chocolate, cocoa, and confectionery processing. Its distinctive dual-shaft configuration and frequency-controlled main drives ensure intensive mixing and effective homogenization, essential for processing chocolate bars, cocoa powder, nut butters, and grain mixes. Operated in batch mode, the HBM mixer manages up to 6,000 kg/h, with precise control over discharge speeds via a frequency drive discharge screw, reducing product residues to a minimum.

This mixer effortlessly integrates into food production lines, maintaining excellent emptying capabilities and ensuring the release of bound fats. The system supports chocolate manufacturers in achieving consistent product quality. Built to industry standards, it offers configurations in stainless steel to enhance durability and sanitation. Plus, with minimal cycle times ranging from 15 to 20 minutes per batch, it ensures productivity without compromising quality. Maintenance is simplified, supporting CIP systems, thus promoting operational efficiency and reducing downtime.

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Grinds Sugar into Consistent Icing Powder

The Bauermeister UCOM Sugar Grinding Mills are engineered for precision and efficiency in food processing. These mills feature explosion-resistant construction compliant with Atex 2014/34/EU regulations, ensuring safety in sugar processing facilities. They are specifically designed to produce icing sugar with fineness up to 90%

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Roasts Cocoa Beans Continuously and Evenly

The Continuous Drum Roaster FRC from Hamburg Dresdner Maschinenfabriken efficiently roasts cocoa beans with precision and uniformity, enhancing flavor development in chocolate production. Utilizing a steady drum rotation and controlled heat application, it processes up to 30 tons per hour, suitable for high-volume operations. The roaster integrates seamlessly into existing production lines with its PLC-controlled system, offering remote monitoring for operational ease. Designed for energy efficiency, it reduces consumption by 15% thanks to its variable-speed drive. Constructed from durable stainless steel, it resists corrosion for longevity and compliance with food safety standards. Its easy-to-clean design features a built-in CIP system, minimizing downtime and contamination risk. Customizable settings allow adaptation to specific roasting profiles, supported by expert engineering services for optimal configuration.

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Refines and Conches Chocolate Mass

The Traditional Batch Conche PVS 2000-6000 from Hamburg Dresdner Maschinenfabriken is designed to meet the rigorous demands of artisan and industrial chocolate production. It refines chocolate mass through an intricate conching process that enhances texture and flavor. Ideal for applications including chocolate bars, cocoa powder, and nut butter, this equipment supports small-batch to high-volume operations. Featuring a robust construction, it integrates seamlessly into existing production lines with batch processing capabilities. Energy efficiency is optimized through its advanced motor control, reducing operational costs by up to 15%. Available in corrosion-resistant materials for long-term durability, it meets industry standards for food safety and hygiene. The equipment offers an intuitive interface for easy operation and maintenance, ensuring minimal downtime and consistent product quality. Customization options are available to fit specific production needs, supported by expert engineering teams.

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Roasts and Pre-treats Cocoa Beans and Nuts

The Continuous Cocoa Bean Roaster FRV from Hamburg Dresdner Maschinenfabriken is engineered to streamline the roasting of cocoa beans, nuts, and similar products. With its modular design offering up to four roasting zones, this equipment ensures precise control over temperature, which is vital for developing the desired flavor profiles. Designed for chocolate manufacturers and nut processing industries, it operates continuously, efficiently pre-treating and roasting for end-products like cocoa liquor and roasted nuts. Its capabilities include handling up to 4800 kg/h, with flexibility in roasting temperatures, and incorporating optional cooling zones to maintain product integrity. The FRV’s automatic temperature control and minimal mechanical movement guarantee uniform roasting while reducing maintenance needs and fire risks. Optional features, such as a debacterizing reactor, enhance product safety by achieving low total plate counts. Available in various industrial sizes, this roaster is adaptable and integrates seamlessly into your production line, offering scalability and customizable options to suit diverse processing requirements.

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Screens and De-lumps Powders Efficiently

The Kwik-Sift series from Hanningfield, including the KS05, KS10, and KS20 models, offers innovative centrifugal sifters tailored for efficient powder screening and de-lumping across diverse industries such as pharmaceuticals, nutraceuticals, and food and beverage. These sifters utilize a rotating mesh drum to deliver fast and effective screening, ensuring material integrity by filtering out foreign objects like nuts, bolts, and cable ties.

With applications ranging from powdered antibiotics to protein powders and powdered metals, the Kwik-Sift enhances purity and consistency in end-products. Its impressive processing capacity ranges between 5 to 23,000 kgs/hr, depending on the model, making it suitable for both small-scale and large-scale operations.

Designed for easy integration into your production line, the Kwik-Sift can be mounted in-line or used in a standalone configuration. It supports continuous, high-speed, in-line operations and features options for customization, including various mesh sizes and ATEX compliance for explosive environments.

Built from 316L and 304 stainless steel with FDA-compliant seals, this equipment ensures durability and corrosion resistance while maintaining GMP standards. Ease of maintenance is a hallmark, with quick mesh changes and optional breaker bars for de-lumping. Hanningfield also provides comprehensive engineering support to tailor each unit to specific process requirements.

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High product quality for your local demand

Kuipers’ complete processing lines for various snacks are designed as a turnkey project and incorporated into a mainframe with two sidebars which gives the entire fryer plant a clean and safe design.

The sunflower seeds frying line is configured to ensure optimal heat distribution and heat treatment regardless of the type of snack you wish to process. This ensures the lowest possible Free Fatty Acid development and frying oil turnover time. It is especially designed with low heat load heat exchangers combined with constant removal of the dirt allowing the quality of the frying oil to remain adequate much longer than other conventional systems. This oil can then be used for a longer time period which saves processing costs drastically. It is also equipped with a centralised control panel which is embedded into a computer program and continuously communicates with the other control boards, thus checking and controlling all the process parameters.

The frying oil in the fryer can be heated either with thermal oil or electrical elements. The continuous frying lines can be customised and applied to process other snacks like onion, mash potato products, peanuts, shrimp crackers, mini croutons, samosas or corn nuts to cater to the local demands.

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