Crushes and Homogenizes Bulk Materials

The Bexmill ABM from Hosokawa Alpine is a versatile conical mill designed for the efficient crushing and homogenization of bulk materials. It enhances flowability and bulk density, ideal for applications in pharmaceuticals, chemicals, and food processing. Employing a conical grinding chamber, it ensures high speeds and consistent particle size distribution without opening the chamber. The Bexmill ABM is adept at processing a wide range of materials, from powdered milk to titanium dioxide pigment, achieving throughput rates from 10 to 10,000 kg/h. Its PLC-controlled operation allows seamless integration into existing production lines, accommodating both laboratory and industrial scale processes with quick tool change for ease of maintenance. Offered in stainless steel, this mill is compliant with FDA standards, ensuring compatibility for sensitive applications. Customizable configurations, including ATEX-compliant designs, cater to specific user needs.

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Analyzes Particle Size for Quality Control

The Air Jet Sieve e200 LS from NEXOPART offers precise particle size analysis for laboratory and pilot operations. This versatile equipment excels in ensuring consistent powder quality for a range of industries, including chemicals, pharmaceuticals, and food processing. Utilizing a finely calibrated air flow mechanism, it separates particles with precision, crucial for products like lithium iron phosphate powder and cosmetic foundations. With a focus on efficiency, the e200 LS supports seamless integration into existing lab setups, featuring manual and continuous operations for flexibility. Designed for rigorous use, it delivers accurate results with minimal energy consumption, facilitating compliance with industry standards. Cleaning and maintenance are simplified with its user-friendly design, ensuring your analysis stays accurate and reliable over time.

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Combine gentle and mid low shear mixing in one machine

The Vitomix® from Hosokawa Micron is a mid-shear mixer capable of ultra-short cycle times with up to 8 times more transport volume than conventional ribbon screw mixers. It is also known as a ribbon screw blender, also has a wider range of operation using tip speeds from 0.4 m/s to 6.0 m/s. This multi-functional mixer combines gentle mixing and mid to low shear in one compact machine. It’s ideal for the addition of liquids and creates a homogenous mixture without using lump breakers.

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Fast-drying in a compact, multi-functional design

The Conical Paddle Dryer from Hosokawa Micron is a vertical, centrally-driven dryer that combines extremely fast drying rates with a compact design. This combination of several processes in one vessel offers savings on investment costs, labor and space.
Originally designed for vacuum drying of solid-based materials, but can be used in a wide range of other applications requiring thermal processing or vacuum treatment of solids.

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Intense continuous mixing with short residence times

The high-speed paddle mixer from Hosokawa Micron is a continuous horizontal paddle mixer with paddles located in a single helical or double helical pattern around the rotor shaft. This continuous paddle mixer has been developed for fine and cohesive powder applications. Capacities from 100 kg/h to 100 000 kg/h. Typical residence times range from 1 to 20 seconds. The system can be used for a wide range of applications, such as high-intensity mixing, coating, fine agglomeration or continuous reaction of powders with gases. It is capable of extremely high, heat transfer efficiency due to close contact between the material and the heated inside surface. Units can also be fitted with a heating or cooling jacket depending on the process requirements.

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Mixing and freeze-drying in one step

The active freeze dryer from Hosokawa Micron uses very low temperatures and a vacuum to dry your product and to obtain it in very good quality. Due to the low temperatures usage the damage of heat sensitive products, such as enzymes, flavors, proteins, vitamins and so on is avoided. Hand traditional tray-type freeze dryers are slow and labor-intensive. Hosokawa’s Active Freeze Dryer ® eliminates these drawbacks.
Typical applications include pharmaceuticals like antibiotics, collagens, APIs and electrolytes; Food industry and in special materials like nanomaterials, polymers, ceramics, pigments, fillers, limestone, catalysts, glass powder and salts.

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Flexible production of large amounts of fines

The Table Roller Mill AWM from Hosokawa Alpine operates in accordance with the principle of pressure comminution, making them suitable for brittle but elastic feed products to deliver end-product fineness values of between approx. 10 µm and 100 µm.

A fundamental feature of Alpine’s table roller mill is the optimized kinematics of the grinding rollers and grinding table to permit the production of large amounts of fines

Table roller mills are used wherever a high degree of production flexibility is demanded, for example for limestone, gypsum, dolomite, talc, petroleum coke, bentonite, quick lime, and so on.

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For pellets with a smooth surface and a narrow particle-size distribution

The Bexroller from Hosokawa Alpine is also known as spheronizer. It has a cylindrical product chamber that integrates a rotating variable-shaped disk. Within this chamber, the pellets rotate and roll intensively. In addition, the spherical pellets produced by spheronization have a smooth surface and a narrow particle size distribution, ideal for aggressive chemicals.

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Stable pelleting with uniform length

The Gear pelletizer from Hosokawa Alpine is also known as the low-pressure extruder or pelleting machine. This process is known as extrusion, and helps to get stable pellets with uniform length are formed. The extrusion takes place by a pair of counter-rotating hollow toothed rollers. The product is drawn in by the rollers and pressed by nozzle bores or press nozzles.

The compression is determined by the relationship of the nozzle diameter to the nozzle length. The nozzle diameter is within the limits of 1 to 10 mm.

The Gear Pelletizer can be run dust and gas-tight. Operation with inert gas and solvents it’s possible without any problem.

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For the wet grinding down to the nano fineness range

The Wet mill 90 AHM from Hosokawa Alpine is a laboratory device for the wet grinding of small to ultra-small product batches down to the nano fineness range. It is suitable for small amounts of product and for development trials – also in the nanotechnology sector. Extremely small grinding beads (< 0.2 mm) can be employed with this mill, and investigations regarding the stabilization of suspensions in the submicron range can be executed.

In contrast to the other AHM mill types, the laboratory version has a variable-speed direct drive; it is easy to fill in, empty, and clean up due to its pivoted support.

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